| Assessment Year | 2002 |
|---|---|
| Principal Product | Corrugated shipping containers, paper coating, signs and displays |
| NAICS |
n/a
|
| SIC | 2653: Corrugated and Solid Fiber Boxes |
| Sales Range | $50 M to 100M |
| # of Employees | 250 |
| Plant Area |
307,000
ft2
|
| Annual Production | 850,000,000
thousand feet
|
| Production Hrs. Annual | 6,977
hrs
|
| Location (State) | Ohio |
Facility Energy Cost and Usage
| Source | Yearly Cost | Usage | Unit Cost | |
|---|---|---|---|---|
| Electricity Usage | $208,077 | 9,458,038 |
kWh
|
$0.022 |
| Electricity Demand | $297,998 | 20,244 |
kW-mo/yr
|
$14.72 |
| Natural Gas | $528,287 | 83,240 |
MMBtu
|
$6.35 |
| TOTAL YEARLY COSTS | - | |||
| RECOMMENDED SAVINGS* | $209,663 |
See individual recommendations below
*Non-energy impacts included in savings.
|
||
| IMPLEMENTED SAVINGS* | $43,728 | |||
Recommendations
| # | Description | Yearly Savings* | Imp'd Cost* | Status | Electricity Usage Savings | Electricity Demand Savings | Natural Gas Savings | Water Disposal Savings | Other Liquid (non-haz) Savings | Other Liquid (haz) Savings | Personnel Changes Savings | Administrative Changes Savings | Ancillary Material Cost Savings |
|---|---|---|---|---|---|---|---|---|---|---|---|---|---|
| 01 | 3.1191: Change procedures / equipment / operating conditions | $72,243 | - | - | - | - | - | - | - | $72,243 | - | - | |
| 02 | 2.2414: Use waste heat from hot flue gases to preheat | $31,699 | $37,000 | - | - |
$31,699
-
MMBtu
|
- | - | - | - | - | - | |
| 03 | 3.4111: Use closed cycle process to minimize waste water production | $28,507 | $400 |
$(-1,995.0)
(-90,701)
kWh
|
$(-2,211.0)
-
kW-mo/yr
|
- |
$32,713
-
Tgal
|
- | - | - | - | - | |
| 04 | 2.2443: Re-use or recycle hot or cold process exhaust air | $17,780 | $20,000 | - | - |
$17,780
-
MMBtu
|
- | - | - | - | - | - | |
| 05 | 2.7142: Utilize higher efficiency lamps and/or ballasts | $16,888 | $59,307 |
$8,012
364,189
kWh
|
$8,876
-
kW-mo/yr
|
- | - | - | - | - | - | - | |
| 06 | 2.7231: Use radiant heater for spot heating | $15,849 | $22,500 | - | - |
$15,849
-
MMBtu
|
- | - | - | - | - | - | |
| 07 | 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves | $10,676 | $22,800 |
$5,065
230,234
kWh
|
$5,611
-
kW-mo/yr
|
- | - | - | - | - | - | - | |
| 08 | 3.5112: Reprocess spent oils on site for re-use | $3,403 | $3,400 | - | - | - | - |
$909
-
gal
|
- | - | - | $2,494 | |
| 09 | 2.7122: Disconnect ballasts | $2,709 | $1,968 |
$1,289
58,272
kWh
|
$1,420
-
kW-mo/yr
|
- | - | - | - | - | - | - | |
| 10 | 2.4221: Install compressor air intakes in coolest locations | $2,588 | $2,500 |
$1,228
55,814
kWh
|
$1,360
-
kW-mo/yr
|
- | - | - | - | - | - | - | |
| 11 | 2.7135: Install occupancy sensors | $2,180 | $121 |
$1,115
39,834
kWh
|
$1,065
-
kW-mo/yr
|
- | - | - | - | - | - | - | |
| 12 | 2.7142: Utilize higher efficiency lamps and/or ballasts | $1,957 | $9,969 |
$648
29,453
kWh
|
$1,309
-
kW-mo/yr
|
- | - | - | - | - | - | - | |
| 13 | 2.2614: Use cooling tower or economizer to replace chiller cooling | $1,451 | $5,000 |
$714
32,448
kWh
|
$737
-
kW-mo/yr
|
- | - | - | - | - | - | - | |
| 14 | 2.8114: Change rate schedules or other changes in utility service | $1,060 | - | - | - | - | - | - | - | - | $1,060 | - | |
| 15 | 3.8136: Switch to a solvent that can be cleaned and re-used | $673 | $1,275 | - | - | - | - |
$(-1,155.0)
-
gal
|
$1,828
-
gal
|
- | - | - | |
| TOTAL RECOMMENDED | $209,663 | $186,240 |
$16,076
719,543
kWh
|
$18,167
-
kW-mo/yr
|
$65,328
-
MMBtu
|
$32,713
-
Tgal
|
$(-246.0)
-
gal
|
$1,828
-
gal
|
$72,243 | $1,060 | $2,494 | ||
| TOTAL IMPLEMENTED | $43,728 | $35,669 |
$4,946
224,800
kWh
|
$6,069
-
kW-mo/yr
|
- |
$32,713
-
Tgal
|
- | - | - | - | - | ||
| Yearly Savings* | Imp'd Cost* | Electricity Usage Savings | Electricity Demand Savings | Natural Gas Savings | Water Disposal Savings | Other Liquid (non-haz) Savings | Other Liquid (haz) Savings | Personnel Changes Savings | Administrative Changes Savings | Ancillary Material Cost Savings | |||
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs