| Assessment Year | 2002 |
|---|---|
| Principal Product | Aluminum electrical connectors |
| NAICS |
n/a
|
| SIC | 3643: Current-Carrying Wiring Devices |
| Sales Range | $50 M to 100M |
| # of Employees | 230 |
| Plant Area |
113,500
ft2
|
| Annual Production | 7,000,000
lb
|
| Production Hrs. Annual | 4,820
hrs
|
| Location (State) | Ohio |
Facility Energy Cost and Usage
| Source | Yearly Cost | Usage | Unit Cost | |
|---|---|---|---|---|
| Electricity Usage | $94,124 | 1,845,568 |
kWh
|
$0.051 |
| Electricity Demand | $48,174 | 5,904 |
kW-mo/yr
|
$8.16 |
| Natural Gas | $18,147 | 1,865 |
MMBtu
|
$9.73 |
| TOTAL YEARLY COSTS | - | |||
| RECOMMENDED SAVINGS* | $244,650 |
See individual recommendations below
*Non-energy impacts included in savings.
|
||
| IMPLEMENTED SAVINGS* | $204,977 | |||
Recommendations
| # | Description | Yearly Savings* | Imp'd Cost* | Status | Electricity Usage Savings | Electricity Demand Savings | Electricity Fees Savings | Natural Gas Savings | Other Liquid (non-haz) Savings | Other Liquid (haz) Savings | Administrative Changes Savings | Increase in Production Savings |
|---|---|---|---|---|---|---|---|---|---|---|---|---|
| 01 | 4.625: Develop standard operating procedures | $75,000 | $10,000 | - | - | - | - | - | - | - | $75,000 | |
| 02 | 2.7142: Utilize higher efficiency lamps and/or ballasts | $75,000 | $17,017 | - | - | - | - | - | - | - | $75,000 | |
| 03 | 3.1182: Make a new by-product | $49,743 | $30,000 |
$655
12,852
kWh
|
$1,250
-
kW-mo/yr
|
- | - | - | - | $47,838 | - | |
| 04 | 3.8136: Switch to a solvent that can be cleaned and re-used | $18,300 | $4,175 | - | - | - | - |
$(-6,300.0)
-
gal
|
$24,600
-
gal
|
- | - | |
| 05 | 3.6192: Use a less expensive method of waste removal | $9,572 | $21,682 | - | - | - |
$(-4,456.0)
-
MMBtu
|
$14,028
-
gal
|
- | - | - | |
| 06 | 2.4113: Install motor voltage controller on lightly loaded motors | $5,079 | $18,900 |
$3,204
62,832
kWh
|
$1,375
-
kW-mo/yr
|
$500 | - | - | - | - | - | |
| 07 | 2.2437: Recover waste heat from equipment | $4,787 | - | - | - | - |
$4,787
-
MMBtu
|
- | - | - | - | |
| 08 | 2.7142: Utilize higher efficiency lamps and/or ballasts | $2,144 | $6,458 |
$1,573
30,848
kWh
|
$571
-
kW-mo/yr
|
- | - | - | - | - | - | |
| 09 | 2.3212: Optimize plant power factor | $1,935 | $1,800 | - | - | $1,935 | - | - | - | - | - | |
| 10 | 2.3131: Reschedule plant operations or reduce load to avoid peaks | $1,751 | - | - |
$3,036
-
kW-mo/yr
|
- | - | - | - | $(-1,285.0) | - | |
| 11 | 2.4221: Install compressor air intakes in coolest locations | $1,211 | $250 |
$916
17,952
kWh
|
$295
-
kW-mo/yr
|
- | - | - | - | - | - | |
| 12 | 2.7142: Utilize higher efficiency lamps and/or ballasts | $128 | $101 |
$97
1,895
kWh
|
$31
-
kW-mo/yr
|
- | - | - | - | - | - | |
| TOTAL RECOMMENDED | $244,650 | $110,383 |
$6,445
126,379
kWh
|
$6,558
-
kW-mo/yr
|
$2,435 |
$331
-
MMBtu
|
$7,728
-
gal
|
$24,600
-
gal
|
$46,553 | $150,000 | ||
| TOTAL IMPLEMENTED | $204,977 | $63,826 |
$3,241
63,547
kWh
|
$5,183
-
kW-mo/yr
|
- | - | - | - | $46,553 | $150,000 | ||
| Yearly Savings* | Imp'd Cost* | Electricity Usage Savings | Electricity Demand Savings | Electricity Fees Savings | Natural Gas Savings | Other Liquid (non-haz) Savings | Other Liquid (haz) Savings | Administrative Changes Savings | Increase in Production Savings | |||
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs