ITAC Assessment: UD0635
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ITAC Assessment: UD0635
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Assessment Year 2002
Principal Product Knobs and handles
NAICS
n/a
SIC 3089: Plastics Products, Not Elsewhere Classified
Sales Range $10
M
to 50
M
# of Employees 122
Plant Area 53,000
ft2
Annual Production 30,000,000
pieces
Production Hrs. Annual 6,000
hrs
Location (State) Ohio

Facility Energy Cost and Usage

Source Yearly Cost Usage
Electricity Usage $78,145 2,913,720
kWh
Electricity Demand $104,005 7,392
kW-mo/yr
Natural Gas $86,726 11,449
MMBtu
TOTAL YEARLY COSTS -
RECOMMENDED SAVINGS* $101,716 *Non-energy impacts included in savings.
IMPLEMENTED SAVINGS* $500

Recommendations

# Description Yearly Savings* Imp'd Cost* Status Electricity Usage Savings Electricity Demand Savings Other Liquid (non-haz) Savings Primary Product Savings
01 4.131: Modify process to reduce material use/cost $73,991 - - - - $73,991
02 2.2511: Insulate bare equipment $12,374 $2,380 $6,059
224,400
kWh
$6,315
-
kW-mo/yr
- -
03 3.5111: Filter and reuse hydraulic oil $5,357 $3,323 - - $5,357
-
gal
-
04 2.3131: Reschedule plant operations or reduce load to avoid peaks $2,701 - - $2,701
-
kW-mo/yr
- -
05 2.4146: Use adjustable frequency drive or multiple speed motors on existing system $1,985 $2,775 $972
36,000
kWh
$1,013
-
kW-mo/yr
- -
06 2.4146: Use adjustable frequency drive or multiple speed motors on existing system $1,588 $2,775 $778
28,800
kWh
$810
-
kW-mo/yr
- -
07 2.7142: Utilize higher efficiency lamps and/or ballasts $1,549 $3,104 $502
18,600
kWh
$1,047
-
kW-mo/yr
- -
08 2.7142: Utilize higher efficiency lamps and/or ballasts $993 $1,725 $486
18,000
kWh
$507
-
kW-mo/yr
- -
09 2.4221: Install compressor air intakes in coolest locations $500 $1,800 $162
6,000
kWh
$338
-
kW-mo/yr
- -
10 2.4111: Utilize energy-efficient belts and other improved mechanisms $446 - $193
7,125
kWh
$253
-
kW-mo/yr
- -
11 2.4133: Use most efficient type of electric motors $232 $361 $103
3,800
kWh
$129
-
kW-mo/yr
- -
TOTAL RECOMMENDED $101,716 $18,243 $9,255
342,725
kWh
$13,113
-
kW-mo/yr
$5,357
-
gal
$73,991
TOTAL IMPLEMENTED $500 $1,800 $162
6,000
kWh
$338
-
kW-mo/yr
- -
Yearly Savings* Imp'd Cost* Electricity Usage Savings Electricity Demand Savings Other Liquid (non-haz) Savings Primary Product Savings
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs