| Assessment Year | 2001 |
|---|---|
| Principal Product | Coil handling and press feeding equipment |
| NAICS |
n/a
|
| SIC | 3549: Metalworking Machinery, Not Elsewhere Classified |
| Sales Range | $10 M to 50M |
| # of Employees | 130 |
| Plant Area |
170,000
ft2
|
| Annual Production | 8
pieces
|
| Production Hrs. Annual | 4,000
hrs
|
| Location (State) | Ohio |
Facility Energy Cost and Usage
| Source | Yearly Cost | Usage | Unit Cost | |
|---|---|---|---|---|
| Electricity Usage | $61,034 | 2,179,800 |
kWh
|
$0.028 |
| Electricity Demand | $123,926 | 6,948 |
kW-mo/yr
|
$17.84 |
| Natural Gas | $47,505 | 7,876 |
MMBtu
|
$6.03 |
| TOTAL YEARLY COSTS | - | |||
| RECOMMENDED SAVINGS* | $162,150 |
See individual recommendations below
*Non-energy impacts included in savings.
|
||
| IMPLEMENTED SAVINGS* | $109,991 | |||
Recommendations
| # | Description | Yearly Savings* | Imp'd Cost* | Status | Electricity Usage Savings | Electricity Demand Savings | Natural Gas Savings | Personnel Changes Savings |
|---|---|---|---|---|---|---|---|---|
| 01 | 2.3212: Optimize plant power factor | $94,812 | $8,000 | - |
$94,812
-
kW-mo/yr
|
- | - | |
| 02 | 4.111: Add equipment/ operators to reduce production bottleneck | $33,500 | $6,000 | - | - | - | $33,500 | |
| 03 | 4.321: Optimize production lot sizes and inventories | $15,075 | - | - | - | - | $15,075 | |
| 04 | 2.4226: Use / purchase optimum sized compressor | $9,915 | - |
$2,576
92,000
kWh
|
$7,339
-
kW-mo/yr
|
- | - | |
| 05 | 2.6222: Use drying oven (batch type) on alternate days or other optimum schedule to run equipment with full loads | $5,264 | - | - | - |
$5,264
-
MMBtu
|
- | |
| 06 | 2.7142: Utilize higher efficiency lamps and/or ballasts | $1,400 | $1,846 |
$251
8,950
kWh
|
$1,149
-
kW-mo/yr
|
- | - | |
| 07 | 2.6212: Turn off equipment during breaks, reduce operating time | $1,355 | - |
$1,355
48,400
kWh
|
- | - | - | |
| 08 | 2.2511: Insulate bare equipment | $315 | $435 | - | - |
$315
-
MMBtu
|
- | |
| 09 | 2.4111: Utilize energy-efficient belts and other improved mechanisms | $307 | $12 |
$66
2,344
kWh
|
$241
-
kW-mo/yr
|
- | - | |
| 10 | 2.4322: Use or replace with energy efficient substitutes | $207 | $300 |
$66
2,360
kWh
|
$141
-
kW-mo/yr
|
- | - | |
| TOTAL RECOMMENDED | $162,150 | $16,593 |
$4,314
154,054
kWh
|
$103,682
-
kW-mo/yr
|
$5,579
-
MMBtu
|
$48,575 | ||
| TOTAL IMPLEMENTED | $109,991 | $8,000 |
$2,576
92,000
kWh
|
$102,151
-
kW-mo/yr
|
$5,264
-
MMBtu
|
- | ||
| Yearly Savings* | Imp'd Cost* | Electricity Usage Savings | Electricity Demand Savings | Natural Gas Savings | Personnel Changes Savings | |||
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs