ITAC Assessment: UD0627
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ITAC Assessment: UD0627
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Assessment Year 2001
Principal Product plastic parts
NAICS
n/a
SIC 3089: Plastics Products, Not Elsewhere Classified
Sales Range $10
M
to 50
M
# of Employees 54
Plant Area 66,000
ft2
Annual Production 500,000
lb
Production Hrs. Annual 6,000
hrs
Location (State) Ohio

Facility Energy Cost and Usage

Source Yearly Cost Usage
Electricity Usage $44,831 1,300,320
kWh
Electricity Demand $69,316 6,336
kW-mo/yr
Natural Gas $5,928 963
MMBtu
TOTAL YEARLY COSTS -
RECOMMENDED SAVINGS* $107,872 *Non-energy impacts included in savings.
IMPLEMENTED SAVINGS* -

Recommendations

# Description Yearly Savings* Imp'd Cost* Status Electricity Usage Savings Electricity Demand Savings Water Disposal Savings Solid Waste (non-haz) Savings
01 3.1192: Reduce scrap production $47,250 $1,050 n/a - - - $47,250
-
lb
02 2.4146: Use adjustable frequency drive or multiple speed motors on existing system $32,010 $101,000 n/a $14,605
724,800
kWh
$17,405
-
kW-mo/yr
- -
03 2.2511: Insulate bare equipment $13,365 $1,540 n/a $6,600
330,000
kWh
$6,765
-
kW-mo/yr
- -
04 2.6212: Turn off equipment during breaks, reduce operating time $5,787 - n/a $3,030
151,500
kWh
$2,757
-
kW-mo/yr
- -
05 3.4116: Meter recycled water (to reduce sewer charges) $3,552 $430 n/a - - $3,552
-
Tgal
-
06 2.4146: Use adjustable frequency drive or multiple speed motors on existing system $3,378 $7,000 n/a $1,435
83,400
kWh
$1,943
-
kW-mo/yr
- -
07 2.4226: Use / purchase optimum sized compressor $1,215 $4,790 n/a $600
30,000
kWh
$615
-
kW-mo/yr
- -
08 2.4231: Reduce the pressure of compressed air to the minimum required $486 - n/a $240
12,000
kWh
$246
-
kW-mo/yr
- -
09 2.7142: Utilize higher efficiency lamps and/or ballasts $427 $1,473 n/a $204
10,200
kWh
$223
-
kW-mo/yr
- -
10 2.4133: Use most efficient type of electric motors $251 $722 n/a $120
6,000
kWh
$131
-
kW-mo/yr
- -
11 2.4111: Utilize energy-efficient belts and other improved mechanisms $151 $161 n/a $72
3,600
kWh
$79
-
kW-mo/yr
- -
TOTAL RECOMMENDED $107,872 $118,166 $26,906
1,351,500
kWh
$30,164
-
kW-mo/yr
$3,552
-
Tgal
$47,250
-
lb
TOTAL IMPLEMENTED - - - - - -
Yearly Savings* Imp'd Cost* Electricity Usage Savings Electricity Demand Savings Water Disposal Savings Solid Waste (non-haz) Savings
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs