| Assessment Year | 2001 |
|---|---|
| Principal Product | Forging |
| NAICS |
n/a
|
| SIC | 3462: Iron and Steel Forgings |
| Sales Range | $10 M to 50M |
| # of Employees | 130 |
| Plant Area |
65,000
ft2
|
| Annual Production | 30,000,000
pieces
|
| Production Hrs. Annual | 5,760
hrs
|
| Location (State) | Ohio |
Facility Energy Cost and Usage
| Source | Yearly Cost | Usage | Unit Cost | |
|---|---|---|---|---|
| Electricity Usage | $266,688 | 12,871,012 |
kWh
|
$0.021 |
| Electricity Demand | $566,868 | 40,404 |
kW-mo/yr
|
$14.03 |
| Natural Gas | $49,024 | 8,430 |
MMBtu
|
$5.82 |
| TOTAL YEARLY COSTS | - | |||
| RECOMMENDED SAVINGS* | $223,989 |
See individual recommendations below
*Non-energy impacts included in savings.
|
||
| IMPLEMENTED SAVINGS* | $190,594 | |||
Recommendations
| # | Description | Yearly Savings* | Imp'd Cost* | Status | Electricity Usage Savings | Electricity Demand Savings | Other Liquid (non-haz) Savings | Personnel Changes Savings | Administrative Changes Savings | Ancillary Material Cost Savings |
|---|---|---|---|---|---|---|---|---|---|---|
| 01 | 4.621: Use fixtures to reduce machine changeout times | $90,000 | $111,000 | - | - | - | $90,000 | - | - | |
| 02 | 2.4226: Use / purchase optimum sized compressor | $98,016 | $60,000 | - | - |
$1,044
-
gal
|
$21,120 | $60,000 | $15,852 | |
| 03 | 3.5112: Reprocess spent oils on site for re-use | $20,174 | $3,131 | - | - |
$20,174
-
gal
|
- | - | - | |
| 04 | 2.3131: Reschedule plant operations or reduce load to avoid peaks | $10,875 | - | - |
$10,875
-
kW-mo/yr
|
- | - | - | - | |
| 05 | 2.4111: Utilize energy-efficient belts and other improved mechanisms | $2,578 | $695 |
$726
34,560
kWh
|
$1,852
-
kW-mo/yr
|
- | - | - | - | |
| 06 | 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves | $1,273 | $260 |
$532
25,344
kWh
|
$741
-
kW-mo/yr
|
- | - | - | - | |
| 07 | 2.7124: Make a practice of turning off lights when not needed | $1,073 | - |
$248
11,760
kWh
|
$825
-
kW-mo/yr
|
- | - | - | - | |
| TOTAL RECOMMENDED | $223,989 | $175,086 |
$1,506
71,664
kWh
|
$14,293
-
kW-mo/yr
|
$21,218
-
gal
|
$111,120 | $60,000 | $15,852 | ||
| TOTAL IMPLEMENTED | $190,594 | $171,695 |
$726
34,560
kWh
|
$1,852
-
kW-mo/yr
|
$1,044
-
gal
|
$111,120 | $60,000 | $15,852 | ||
| Yearly Savings* | Imp'd Cost* | Electricity Usage Savings | Electricity Demand Savings | Other Liquid (non-haz) Savings | Personnel Changes Savings | Administrative Changes Savings | Ancillary Material Cost Savings | |||
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs