| Assessment Year | 2001 |
|---|---|
| Principal Product | Automotive plastic exterior trims, weather stripping and sea |
| NAICS |
n/a
|
| SIC | 3089: Plastics Products, Not Elsewhere Classified |
| Sales Range | $50 M to 100M |
| # of Employees | 900 |
| Plant Area |
258,000
ft2
|
| Annual Production | 13,201,144
lb
|
| Production Hrs. Annual | 8,400
hrs
|
| Location (State) | Ohio |
Facility Energy Cost and Usage
| Source | Yearly Cost | Usage | Unit Cost | |
|---|---|---|---|---|
| Electricity Usage | $319,400 | 19,111,958 |
kWh
|
$0.017 |
| Electricity Demand | $568,109 | 40,320 |
kW-mo/yr
|
$14.09 |
| Natural Gas | $71,532 | 13,328 |
MMBtu
|
$5.37 |
| TOTAL YEARLY COSTS | - | |||
| RECOMMENDED SAVINGS* | $389,024 |
See individual recommendations below
*Non-energy impacts included in savings.
|
||
| IMPLEMENTED SAVINGS* | $83,675 | |||
Recommendations
| # | Description | Yearly Savings* | Imp'd Cost* | Status | Electricity Usage Savings | Electricity Demand Savings | Natural Gas Savings | Water Disposal Savings | Solid Waste (non-haz) Savings | Personnel Changes Savings | Administrative Changes Savings | Primary Raw Material Savings |
|---|---|---|---|---|---|---|---|---|---|---|---|---|
| 01 | 3.1192: Reduce scrap production | $171,908 | $100,000 | - | - | - | - |
$5,588
-
lb
|
- | - | $166,320 | |
| 02 | 4.652: Replace existing equipment with more suitable substitutes | $120,000 | $95,750 | - | - | - | - | - | - | $120,000 | - | |
| 03 | 3.4111: Use closed cycle process to minimize waste water production | $29,561 | $1,200 | - | - | - |
$29,561
-
Tgal
|
- | - | - | - | |
| 04 | 2.4224: Upgrade controls on compressors | $23,249 | $4,000 |
$13,781
626,612
kWh
|
$9,468
-
kW-mo/yr
|
- | - | - | - | - | - | |
| 05 | 3.4116: Meter recycled water (to reduce sewer charges) | $17,705 | $3,000 | - | - | - |
$17,705
-
Tgal
|
- | - | - | - | |
| 06 | 4.431: Train operators for maximum operating efficiency | $12,096 | - | - | - | - | - | - | $12,096 | - | - | |
| 07 | 2.4111: Utilize energy-efficient belts and other improved mechanisms | $6,016 | - |
$3,142
142,732
kWh
|
$2,874
-
kW-mo/yr
|
- | - | - | - | - | - | |
| 08 | 2.2437: Recover waste heat from equipment | $4,371 | $1,000 | - | - |
$4,371
-
MMBtu
|
- | - | - | - | - | |
| 09 | 2.7312: Minimize use of outside make-up air for ventilation except when used for economizer cycle | $2,773 | $700 |
$475
10,258
kWh
|
- |
$2,298
-
MMBtu
|
- | - | - | - | - | |
| 10 | 2.4239: Eliminate or reduce compressed air usage | $1,345 | $500 |
$702
31,946
kWh
|
$643
-
kW-mo/yr
|
- | - | - | - | - | - | |
| TOTAL RECOMMENDED | $389,024 | $206,150 |
$18,100
811,548
kWh
|
$12,985
-
kW-mo/yr
|
$6,669
-
MMBtu
|
$47,266
-
Tgal
|
$5,588
-
lb
|
$12,096 | $120,000 | $166,320 | ||
| TOTAL IMPLEMENTED | $83,675 | $9,900 |
$17,398
779,602
kWh
|
$12,342
-
kW-mo/yr
|
$6,669
-
MMBtu
|
$47,266
-
Tgal
|
- | - | - | - | ||
| Yearly Savings* | Imp'd Cost* | Electricity Usage Savings | Electricity Demand Savings | Natural Gas Savings | Water Disposal Savings | Solid Waste (non-haz) Savings | Personnel Changes Savings | Administrative Changes Savings | Primary Raw Material Savings | |||
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs