ITAC Assessment: UD0599
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ITAC Assessment: UD0599
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Assessment Year 2000
Principal Product Ultrasonic machining of glass and ceramics, metalworking
NAICS
n/a
SIC 3699: Electrical Machinery, Equipment, and Supplies, Not Elsewhere
Sales Range $10
M
to 50
M
# of Employees 30
Plant Area 13,000
ft2
Annual Production 101,600
pieces
Production Hrs. Annual 6,120
hrs
Location (State) Ohio

Facility Energy Cost and Usage

Source Yearly Cost Usage
Electricity Usage $26,466 971,278
kWh
Electricity Demand $40,859 2,904
kW-mo/yr
LPG $10,826 1,674
MMBtu
TOTAL YEARLY COSTS -
RECOMMENDED SAVINGS* $38,396 *Non-energy impacts included in savings.
IMPLEMENTED SAVINGS* $22,767

Recommendations

# Description Yearly Savings* Imp'd Cost* Status Electricity Usage Savings Electricity Demand Savings LPG Savings Other Liquid (haz) Savings Solid Waste (non-haz) Savings Personnel Changes Savings Administrative Changes Savings
01 3.3125: Use distillation, evaporation to remove contaminants $10,974 $10,755 $(-146.0)
(-5,275)
kWh
- - $5,990
-
gal
- - $5,130
02 2.3134: Shift from daytime to nighttime operation $8,795 - - $10,637
-
kW-mo/yr
- - - $(-10,200.0) $8,358
03 2.2622: Replace existing chiller with high efficiency model $4,987 $20,000 $4,238
157,093
kWh
$4,354
-
kW-mo/yr
$(-3,605.0)
-
MMBtu
- - - -
04 2.4226: Use / purchase optimum sized compressor $4,956 $2,500 $1,157
55,100
kWh
$3,799
-
kW-mo/yr
- - - - -
05 2.7142: Utilize higher efficiency lamps and/or ballasts $2,883 $8,852 $1,426
52,755
kWh
$1,457
-
kW-mo/yr
- - - - -
06 3.5248: Separate and recycle scrap metal to foundry or for sale $2,628 - - - - - $2,628
-
lb
- -
07 2.2437: Recover waste heat from equipment $1,401 $1,000 - - $1,401
-
MMBtu
- - - -
08 3.5315: Lease / purchase baler; sell cardboard to recycler $900 - - - - - $900
-
lb
- -
09 2.2427: Use waste heat from hot flue gases to preheat incoming fluids $872 $500 - - $872
-
MMBtu
- - - -
TOTAL RECOMMENDED $38,396 $43,607 $6,675
259,673
kWh
$20,247
-
kW-mo/yr
$(-1,332.0)
-
MMBtu
$5,990
-
gal
$3,528
-
lb
$(-10,200.0) $13,488
TOTAL IMPLEMENTED $22,767 $23,500 $5,395
212,193
kWh
$18,790
-
kW-mo/yr
$(-2,204.0)
-
MMBtu
- $2,628
-
lb
$(-10,200.0) $8,358
Yearly Savings* Imp'd Cost* Electricity Usage Savings Electricity Demand Savings LPG Savings Other Liquid (haz) Savings Solid Waste (non-haz) Savings Personnel Changes Savings Administrative Changes Savings
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs