ITAC Assessment: UD0579
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ITAC Assessment: UD0579
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Assessment Year 1999
Principal Product Dispersions, emulsions, color pigments, thermoset resins
NAICS
n/a
SIC 3089: Plastics Products, Not Elsewhere Classified
Sales Range $10
M
to 50
M
# of Employees 140
Plant Area 150,000
ft2
Annual Production 15,000,000
lb
Production Hrs. Annual 5,000
hrs
Location (State) Ohio

Facility Energy Cost and Usage

Source Yearly Cost Usage
Electricity Usage $124,859 2,198,710
kWh
Electricity Demand $99,967 6,660
kW-mo/yr
Natural Gas $43,426 9,450
MMBtu
TOTAL YEARLY COSTS -
RECOMMENDED SAVINGS* $295,158 *Non-energy impacts included in savings.
IMPLEMENTED SAVINGS* $43,376

Recommendations

# Description Yearly Savings* Imp'd Cost* Status Electricity Usage Savings Electricity Demand Savings Water Disposal Savings Personnel Changes Savings Ancillary Material Cost Savings Primary Product Savings
01 4.441: Install automatic packing equipment $250,000 $325,000 - - - $250,000 - -
02 4.131: Modify process to reduce material use/cost $25,726 $7,500 - - - - $1,163 $24,563
03 3.4114: Replace city water with recycled water via cooling tower $9,050 $8,000 $(-385.0)
(-7,034)
kWh
$(-1,891.0)
-
kW-mo/yr
$11,326
-
Tgal
- - -
04 2.7133: Use separate switches on perimeter lighting which may be turned off when natural light is available $7,690 $2,850 $2,915
53,048
kWh
$4,775
-
kW-mo/yr
- - - -
05 2.6231: Utilize controls to operate equipment only when needed $1,782 $2,000 $1,782
32,532
kWh
- - - - -
06 2.4231: Reduce the pressure of compressed air to the minimum required $910 - $550
9,965
kWh
$360
-
kW-mo/yr
- - - -
TOTAL RECOMMENDED $295,158 $345,350 $4,862
88,511
kWh
$3,244
-
kW-mo/yr
$11,326
-
Tgal
$250,000 $1,163 $24,563
TOTAL IMPLEMENTED $43,376 $18,350 $3,080
55,979
kWh
$3,244
-
kW-mo/yr
$11,326
-
Tgal
- $1,163 $24,563
Yearly Savings* Imp'd Cost* Electricity Usage Savings Electricity Demand Savings Water Disposal Savings Personnel Changes Savings Ancillary Material Cost Savings Primary Product Savings
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs