ITAC Assessment: UD0576
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ITAC Assessment: UD0576
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Assessment Year 1999
Principal Product automotive and industrial batteries
NAICS
n/a
SIC 3692: Primary Batteries, Dry and Wet
Sales Range $10
M
to 50
M
# of Employees 200
Plant Area 174,000
ft2
Annual Production 3,920,600
pieces
Production Hrs. Annual 6,120
hrs
Location (State) Ohio

Facility Energy Cost and Usage

Source Yearly Cost Usage
Electricity Usage $380,222 17,861,372
kWh
Electricity Demand $359,190 34,176
kW-mo/yr
Natural Gas $165,384 38,672
MMBtu
TOTAL YEARLY COSTS -
RECOMMENDED SAVINGS* $559,254 *Non-energy impacts included in savings.
IMPLEMENTED SAVINGS* $11,784

Recommendations

# Description Yearly Savings* Imp'd Cost* Status Water Disposal Savings Personnel Changes Savings Administrative Changes Savings Ancillary Material Cost Savings Primary Product Savings
01 4.446: Automate finishing process $270,000 $150,000 - $270,000 - - -
02 3.3128: Utilize other methods to remove contaminants $269,087 $365,000 - $(-60,000.0) $(-153,600.0) - $482,687
03 3.4116: Meter recycled water (to reduce sewer charges) $10,377 $4,700 - - $10,377 - -
04 3.1163: Use plastic pallets instead of wood $6,058 $21,000 - - - $6,058 -
05 3.3122: Use filtration, centrifuging to remove contaminants $2,325 $9,165 $2,925
-
Tgal
$(-600.0) - - -
06 3.4153: Use counter current rinsing to reduce waste water $1,407 $1,000 $1,407
-
Tgal
- - - -
TOTAL RECOMMENDED $559,254 $550,865 $4,332
-
Tgal
$209,400 $(-143,223.0) $6,058 $482,687
TOTAL IMPLEMENTED $11,784 $5,700 $1,407
-
Tgal
- $10,377 - -
Yearly Savings* Imp'd Cost* Water Disposal Savings Personnel Changes Savings Administrative Changes Savings Ancillary Material Cost Savings Primary Product Savings
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs