| Assessment Year | 1999 |
|---|---|
| Principal Product | ferrous alloy and aluminum castings |
| NAICS |
n/a
|
| SIC | 3321: Gray and Ductile Iron Foundries |
| Sales Range | $10 M to 50M |
| # of Employees | 150 |
| Plant Area |
185,000
ft2
|
| Annual Production | 3,300,000
lb
|
| Production Hrs. Annual | 6,600
hrs
|
| Location (State) | Ohio |
Facility Energy Cost and Usage
| Source | Yearly Cost | Usage | Unit Cost | |
|---|---|---|---|---|
| Electricity Usage | $196,657 | 7,963,072 |
kWh
|
$0.025 |
| Electricity Demand | $269,975 | 19,188 |
kW-mo/yr
|
$14.07 |
| Natural Gas | $237,129 | 67,823 |
MMBtu
|
$3.50 |
| TOTAL YEARLY COSTS | - | |||
| RECOMMENDED SAVINGS* | $394,082 |
See individual recommendations below
*Non-energy impacts included in savings.
|
||
| IMPLEMENTED SAVINGS* | $254,426 | |||
Recommendations
| # | Description | Yearly Savings* | Imp'd Cost* | Status | Electricity Usage Savings | Electricity Demand Savings | Other Liquid (haz) Savings | Solid Waste (non-haz) Savings | Personnel Changes Savings | Administrative Changes Savings | Ancillary Material Cost Savings |
|---|---|---|---|---|---|---|---|---|---|---|---|
| 01 | 3.5221: Recycle casting sand | $227,844 | $135,000 | - | - | - |
$233,250
-
lb
|
- | $(-5,406.0) | - | |
| 02 | 2.8114: Change rate schedules or other changes in utility service | $67,000 | $24,000 | - | - | - | - | - | $67,000 | - | |
| 03 | 4.652: Replace existing equipment with more suitable substitutes | $27,700 | $40,000 | - | - | - |
$300
-
lb
|
$27,400 | - | - | |
| 04 | 4.652: Replace existing equipment with more suitable substitutes | $21,000 | $64,000 | - | - | - | - | $20,100 | $900 | - | |
| 05 | 3.8211: Convert to aqueous cleaning system | $18,667 | - | - | - |
$18,667
-
gal
|
- | - | - | - | |
| 06 | 2.3131: Reschedule plant operations or reduce load to avoid peaks | $15,800 | - | - | - | - | - | $(-2,000.0) | $17,800 | - | |
| 07 | 2.3511: Use plant owned transformers or lease transformers | $9,000 | $24,000 | - | - | - | - | - | $9,000 | - | |
| 08 | 2.4226: Use / purchase optimum sized compressor | $5,582 | - |
$5,282
251,759
kWh
|
$2,100
-
kW-mo/yr
|
- | - | $(-1,800.0) | - | - | |
| 09 | 3.1191: Change procedures / equipment / operating conditions | $1,489 | - | - | - | - | - | - | - | $1,489 | |
| TOTAL RECOMMENDED | $394,082 | $287,000 |
$5,282
251,759
kWh
|
$2,100
-
kW-mo/yr
|
$18,667
-
gal
|
$233,550
-
lb
|
$43,700 | $89,294 | $1,489 | ||
| TOTAL IMPLEMENTED | $254,426 | $199,000 |
$5,282
251,759
kWh
|
$2,100
-
kW-mo/yr
|
- |
$233,250
-
lb
|
$18,300 | $(-4,506.0) | - | ||
| Yearly Savings* | Imp'd Cost* | Electricity Usage Savings | Electricity Demand Savings | Other Liquid (haz) Savings | Solid Waste (non-haz) Savings | Personnel Changes Savings | Administrative Changes Savings | Ancillary Material Cost Savings | |||
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs