| Assessment Year | 1999 |
|---|---|
| Principal Product | ferrous metal castings |
| NAICS |
n/a
|
| SIC | 3321: Gray and Ductile Iron Foundries |
| Sales Range | $5 M to 10M |
| # of Employees | 40 |
| Plant Area |
100,000
ft2
|
| Annual Production | 4,200
ton
|
| Production Hrs. Annual | 2,400
hrs
|
| Location (State) | Ohio |
Facility Energy Cost and Usage
| Source | Yearly Cost | Usage | Unit Cost | |
|---|---|---|---|---|
| Electricity Usage | $118,942 | 6,550,117 |
kWh
|
$0.018 |
| Electricity Demand | $258,938 | 18,456 |
kW-mo/yr
|
$14.03 |
| Natural Gas | $69,144 | 16,075 |
MMBtu
|
$4.30 |
| TOTAL YEARLY COSTS | - | |||
| RECOMMENDED SAVINGS* | $144,946 |
See individual recommendations below
*Non-energy impacts included in savings.
|
||
| IMPLEMENTED SAVINGS* | $30,577 | |||
Recommendations
| # | Description | Yearly Savings* | Imp'd Cost* | Status | Electricity Usage Savings | Electricity Demand Savings | Natural Gas Savings | Solid Waste (non-haz) Savings | Solid Waste (haz) Savings | Personnel Changes Savings | Primary Raw Material Savings | Ancillary Material Cost Savings |
|---|---|---|---|---|---|---|---|---|---|---|---|---|
| 01 | 4.131: Modify process to reduce material use/cost | $29,762 | $4,400 | - | - |
$(-729.0)
-
MMBtu
|
- |
$1,700
-
lb
|
$8,750 | $20,041 | - | |
| 02 | 3.1161: Eliminate/reduce an operation | $30,000 | $6,648 | - | - | - | - | - | - | - | $30,000 | |
| 03 | 2.4226: Use / purchase optimum sized compressor | $26,365 | $31,000 |
$10,775
513,189
kWh
|
$15,590
-
kW-mo/yr
|
- | - | - | - | - | - | |
| 04 | 2.3191: Use demand controller or load shedder | $20,536 | $3,000 | - |
$30,136
-
kW-mo/yr
|
- | - | - | $(-9,600.0) | - | - | |
| 05 | 3.2123: Convert to high volume low pressure (hvlp) paint guns | $17,707 | $550 | - | - | - | - |
$1,700
-
lb
|
$3,150 | $12,857 | - | |
| 06 | 3.5222: Use sand for other purposes (eg construction fill, cover for municipal landfills) | $13,484 | $2,645 | - | - | - |
$13,484
-
lb
|
- | - | - | - | |
| 07 | 2.7142: Utilize higher efficiency lamps and/or ballasts | $4,212 | $9,270 |
$955
45,428
kWh
|
$2,839
-
kW-mo/yr
|
- | - | - | $418 | - | - | |
| 08 | 2.7492: Use proper thickness of insulation on building envelope | $2,880 | $8,471 | - | - |
$2,880
-
MMBtu
|
- | - | - | - | - | |
| TOTAL RECOMMENDED | $144,946 | $65,984 |
$11,730
558,617
kWh
|
$48,565
-
kW-mo/yr
|
$2,151
-
MMBtu
|
$13,484
-
lb
|
$3,400
-
lb
|
$2,718 | $32,898 | $30,000 | ||
| TOTAL IMPLEMENTED | $30,577 | $40,270 |
$11,730
558,617
kWh
|
$18,429
-
kW-mo/yr
|
- | - | - | $418 | - | - | ||
| Yearly Savings* | Imp'd Cost* | Electricity Usage Savings | Electricity Demand Savings | Natural Gas Savings | Solid Waste (non-haz) Savings | Solid Waste (haz) Savings | Personnel Changes Savings | Primary Raw Material Savings | Ancillary Material Cost Savings | |||
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs