ITAC Assessment: UD0561
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ITAC Assessment: UD0561
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Assessment Year 1999
Principal Product Metalworking lathes and repair parts
NAICS
n/a
SIC 3541: Machine Tools, Metal Cutting Types
Sales Range $10
M
to 50
M
# of Employees 45
Plant Area 135,000
ft2
Annual Production 10,000
pieces
Production Hrs. Annual 2,250
hrs
Location (State) Ohio

Facility Energy Cost and Usage

Source Yearly Cost Usage
Electricity Usage $92,956 2,021,395
kWh
Electricity Demand $96,033 6,806
kW-mo/yr
Natural Gas $31,413 6,557
MMBtu
TOTAL YEARLY COSTS -
RECOMMENDED SAVINGS* $125,207 *Non-energy impacts included in savings.
IMPLEMENTED SAVINGS* $9,984

Recommendations

# Description Yearly Savings* Imp'd Cost* Status Electricity Usage Savings Electricity Demand Savings Electricity Fees Savings Other Liquid (non-haz) Savings Other Liquid (haz) Savings Ancillary Material Cost Savings Primary Product Savings
01 4.111: Add equipment/ operators to reduce production bottleneck $100,000 $200,000 - - - - - - $100,000
02 2.3137: Use power during off-peak periods $12,265 $5,000 - - $12,265 - - - -
03 2.4226: Use / purchase optimum sized compressor $5,566 $8,140 $1,214
57,737
kWh
$4,352
-
kW-mo/yr
- - - - -
04 2.7142: Utilize higher efficiency lamps and/or ballasts $4,418 $14,216 $1,071
50,996
kWh
$3,347
-
kW-mo/yr
- - - - -
05 3.5146: Utilize a central coolant system for cleaning and reuse of metal working fluid $1,139 $3,000 - - - $479
-
gal
- $660 -
06 3.5121: Recycle waste ink and cleanup solvent $942 $3,000 - - - - $297
-
gal
$645 -
07 2.7131: Add area lighting switches $877 - $191
9,086
kWh
$686
-
kW-mo/yr
- - - - -
TOTAL RECOMMENDED $125,207 $233,356 $2,476
117,819
kWh
$8,385
-
kW-mo/yr
$12,265 $479
-
gal
$297
-
gal
$1,305 $100,000
TOTAL IMPLEMENTED $9,984 $22,356 $2,285
108,733
kWh
$7,699
-
kW-mo/yr
- - - - -
Yearly Savings* Imp'd Cost* Electricity Usage Savings Electricity Demand Savings Electricity Fees Savings Other Liquid (non-haz) Savings Other Liquid (haz) Savings Ancillary Material Cost Savings Primary Product Savings
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs