| Assessment Year | 1999 |
|---|---|
| Principal Product | Printed folding chipboard/corrugated cartons |
| NAICS |
n/a
|
| SIC | 2657: Folding Paperboard Boxes, Including Sanitary |
| Sales Range | $5 M to 10M |
| # of Employees | 75 |
| Plant Area |
112,000
ft2
|
| Annual Production | 5,400
ton
|
| Production Hrs. Annual | 4,000
hrs
|
| Location (State) | Ohio |
Facility Energy Cost and Usage
| Source | Yearly Cost | Usage | Unit Cost | |
|---|---|---|---|---|
| Electricity Usage | $27,988 | 1,001,759 |
kWh
|
$0.028 |
| Electricity Demand | $52,320 | 3,708 |
kW-mo/yr
|
$14.11 |
| Natural Gas | $19,546 | 4,016 |
MMBtu
|
$4.87 |
| TOTAL YEARLY COSTS | - | |||
| RECOMMENDED SAVINGS* | $943,634 |
See individual recommendations below
*Non-energy impacts included in savings.
|
||
| IMPLEMENTED SAVINGS* | $42,409 | |||
Recommendations
| # | Description | Yearly Savings* | Imp'd Cost* | Status | Electricity Usage Savings | Electricity Demand Savings | Natural Gas Savings | Solid Waste (non-haz) Savings | Personnel Changes Savings | Increase in Production Savings |
|---|---|---|---|---|---|---|---|---|---|---|
| 01 | 4.111: Add equipment/ operators to reduce production bottleneck | $880,000 | $2,100,000 | - | - | - | - | $280,000 | $600,000 | |
| 02 | 3.5217: Reuse / recycle/ sell paper products | $31,250 | - | - | - | - |
$31,250
-
lb
|
- | - | |
| 03 | 4.632: Change operating conditions | $15,400 | $20,000 | - | - | - | - | $15,400 | - | |
| 04 | 2.4226: Use / purchase optimum sized compressor | $5,825 | $860 |
$2,566
98,769
kWh
|
$3,259
-
kW-mo/yr
|
- | - | - | - | |
| 05 | 3.5316: Contract a wood pallet recycling company | $4,300 | - | - | - | - |
$4,300
-
lb
|
- | - | |
| 06 | 2.7142: Utilize higher efficiency lamps and/or ballasts | $2,148 | $4,420 |
$639
24,619
kWh
|
$1,509
-
kW-mo/yr
|
- | - | - | - | |
| 07 | 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves | $1,789 | $330 |
$682
26,377
kWh
|
$1,107
-
kW-mo/yr
|
- | - | - | - | |
| 08 | 2.3132: Recharge batteries on during off-peak demand periods | $1,081 | - | - |
$1,081
-
kW-mo/yr
|
- | - | - | - | |
| 09 | 2.2437: Recover waste heat from equipment | $784 | $1,060 | - | - |
$784
-
MMBtu
|
- | - | - | |
| 10 | 2.4221: Install compressor air intakes in coolest locations | $563 | $380 |
$215
8,206
kWh
|
$348
-
kW-mo/yr
|
- | - | - | - | |
| 11 | 2.4111: Utilize energy-efficient belts and other improved mechanisms | $494 | - |
$156
5,862
kWh
|
$338
-
kW-mo/yr
|
- | - | - | - | |
| TOTAL RECOMMENDED | $943,634 | $2,127,050 |
$4,258
163,833
kWh
|
$7,642
-
kW-mo/yr
|
$784
-
MMBtu
|
$35,550
-
lb
|
$295,400 | $600,000 | ||
| TOTAL IMPLEMENTED | $42,409 | $6,190 |
$1,692
65,064
kWh
|
$4,383
-
kW-mo/yr
|
$784
-
MMBtu
|
$35,550
-
lb
|
- | - | ||
| Yearly Savings* | Imp'd Cost* | Electricity Usage Savings | Electricity Demand Savings | Natural Gas Savings | Solid Waste (non-haz) Savings | Personnel Changes Savings | Increase in Production Savings | |||
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs