ITAC Assessment: UD0552
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ITAC Assessment: UD0552
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Assessment Year 1998
Principal Product Botts, nuts, screws, rivets and washers
NAICS
n/a
SIC 3452: Bolts, Nuts, Screws, Rivets, and Washers
Sales Range $5
M
to 10
M
# of Employees 57
Plant Area 21,000
ft2
Annual Production 750,000,000
pieces
Production Hrs. Annual 4,500
hrs
Location (State) Ohio

Facility Energy Cost and Usage

Source Yearly Cost Usage
Electricity Usage $33,783 1,550,117
kWh
Electricity Demand $63,612 4,128
kW-mo/yr
Natural Gas $9,748 1,628
MMBtu
TOTAL YEARLY COSTS -
RECOMMENDED SAVINGS* $235,436 *Non-energy impacts included in savings.
IMPLEMENTED SAVINGS* $2,618

Recommendations

# Description Yearly Savings* Imp'd Cost* Status Electricity Usage Savings Electricity Demand Savings Natural Gas Savings Other Liquid (haz) Savings Solid Waste (non-haz) Savings Personnel Changes Savings Primary Raw Material Savings Ancillary Material Cost Savings
01 4.122: Develop standard procedures to improve internal yields $199,687 - - - - - $115,312
-
lb
$56,250 $28,125 -
02 4.652: Replace existing equipment with more suitable substitutes $9,000 $12,000 - - - - - $9,000 - -
03 3.3128: Utilize other methods to remove contaminants $18,478 $1,800 - - - $2,812
-
gal
- $10,125 - $5,541
04 2.7142: Utilize higher efficiency lamps and/or ballasts $3,681 $7,118 $1,217
55,979
kWh
$2,464
-
kW-mo/yr
- - - - - -
05 2.4111: Utilize energy-efficient belts and other improved mechanisms $1,972 - $683
31,360
kWh
$1,289
-
kW-mo/yr
- - - - - -
06 2.4226: Use / purchase optimum sized compressor $1,132 $600 $392
17,878
kWh
$740
-
kW-mo/yr
- - - - - -
07 2.2437: Recover waste heat from equipment $1,486 $2,000 $315
14,361
kWh
- $1,171
-
MMBtu
- - - - -
TOTAL RECOMMENDED $235,436 $23,518 $2,607
119,578
kWh
$4,493
-
kW-mo/yr
$1,171
-
MMBtu
$2,812
-
gal
$115,312
-
lb
$75,375 $28,125 $5,541
TOTAL IMPLEMENTED $2,618 $2,600 $707
32,239
kWh
$740
-
kW-mo/yr
$1,171
-
MMBtu
- - - - -
Yearly Savings* Imp'd Cost* Electricity Usage Savings Electricity Demand Savings Natural Gas Savings Other Liquid (haz) Savings Solid Waste (non-haz) Savings Personnel Changes Savings Primary Raw Material Savings Ancillary Material Cost Savings
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs