ITAC Assessment: UD0485
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ITAC Assessment: UD0485
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Assessment Year 1996
Principal Product metal stampings
NAICS
n/a
SIC 3559: Special Industry Machinery, Not Elsewhere Classified
Sales Range $10
M
to 50
M
# of Employees 210
Plant Area 73,000
ft2
Annual Production 45,000,000
pieces
Production Hrs. Annual 6,000
hrs
Location (State) Ohio

Facility Energy Cost and Usage

Source Yearly Cost Usage
Electricity Usage $199,009 6,491,794
kWh
Electricity Demand $212,668 18,408
kW-mo/yr
Natural Gas $34,546 7,527
MMBtu
TOTAL YEARLY COSTS -
RECOMMENDED SAVINGS* $49,334 *Non-energy impacts included in savings.
IMPLEMENTED SAVINGS* $33,295

Recommendations

# Description Yearly Savings* Imp'd Cost* Status Electricity Usage Savings Electricity Demand Savings Electricity Fees Savings Natural Gas Savings Water Disposal Savings Other Liquid (non-haz) Savings Personnel Changes Savings
01 2.3212: Optimize plant power factor $600 - - - - - - - $600
02 2.4226: Use / purchase optimum sized compressor $9,600 $1,200 $6,650
332,649
kWh
$5,910
-
kW-mo/yr
- $(-2,960.0)
-
MMBtu
- - -
03 2.3131: Reschedule plant operations or reduce load to avoid peaks $6,528 $250 - $8,608
-
kW-mo/yr
$(-1,080.0) - - - $(-1,000.0)
04 2.7142: Utilize higher efficiency lamps and/or ballasts $7,249 $12,150 $2,612
130,715
kWh
$4,637
-
kW-mo/yr
- - - - -
05 2.2437: Recover waste heat from equipment $6,439 $6,000 - - - $6,439
-
MMBtu
- - -
06 3.4112: Recovery metals from rinse water(evap., ion exchange, ro, electrolysis, electrodialysis) and reuse rinse water $18,918 $6,000 - - - - $1,638
-
Tgal
$17,280
-
gal
-
TOTAL RECOMMENDED $49,334 $25,600 $9,262
463,364
kWh
$19,155
-
kW-mo/yr
$(-1,080.0) $3,479
-
MMBtu
$1,638
-
Tgal
$17,280
-
gal
$(-400.0)
TOTAL IMPLEMENTED $33,295 $18,400 $2,612
130,715
kWh
$13,245
-
kW-mo/yr
$(-1,080.0) - $1,638
-
Tgal
$17,280
-
gal
$(-400.0)
Yearly Savings* Imp'd Cost* Electricity Usage Savings Electricity Demand Savings Electricity Fees Savings Natural Gas Savings Water Disposal Savings Other Liquid (non-haz) Savings Personnel Changes Savings
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs