ITAC Assessment: UA3024
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ITAC Assessment: UA3024
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Assessment Year 2012
Principal Product Automobile Wheels
NAICS 336330: Motor Vehicle Steering and Suspension Components (except Spring) Manufacturing
SIC 3714: Motor Vehicle Parts and Accessories
Sales Range greater than $500
M
# of Employees 370
Plant Area 360,000
ft2
Annual Production 1,400,000
pieces
Production Hrs. Annual 8,256
hrs
Location (State) Alabama

Facility Energy Cost and Usage

Source Yearly Cost Usage
Electricity Usage $3,063,920 133,213,913
kWh
Electricity Demand $1,936,080 193,608
kW-mo/yr
Natural Gas $396,288 132,096
MMBtu
TOTAL YEARLY COSTS -
RECOMMENDED SAVINGS* $418,020 *Non-energy impacts included in savings.
IMPLEMENTED SAVINGS* $50,436

Recommendations

# Description Yearly Savings* Imp'd Cost* Status Electricity Usage Savings Electricity Demand Savings Natural Gas Savings
01 2.4231: Reduce the pressure of compressed air to the minimum required $200,861 $1,600 $120,611
5,243,958
kWh
$80,250
-
kW-mo/yr
-
02 2.4239: Eliminate or reduce compressed air usage $85,875 $23,130 $50,367
2,189,890
kWh
$35,508
-
kW-mo/yr
-
03 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves $50,436 $2,500 $30,866
1,342,019
kWh
$19,570
-
kW-mo/yr
-
04 2.4224: Upgrade controls on compressors $15,748 $2,000 $6,536
284,153
kWh
$9,212
-
kW-mo/yr
-
05 2.2414: Use waste heat from hot flue gases to preheat $42,972 $54,662 - - $42,972
-
MMBtu
06 2.7142: Utilize higher efficiency lamps and/or ballasts $22,128 $66,849 $13,868
602,968
kWh
$8,260
-
kW-mo/yr
-
TOTAL RECOMMENDED $418,020 $150,741 $222,248
9,662,988
kWh
$152,800
-
kW-mo/yr
$42,972
-
MMBtu
TOTAL IMPLEMENTED $50,436 $2,500 $30,866
1,342,019
kWh
$19,570
-
kW-mo/yr
-
Yearly Savings* Imp'd Cost* Electricity Usage Savings Electricity Demand Savings Natural Gas Savings
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs