ITAC Assessment: UA3016
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ITAC Assessment: UA3016
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Assessment Year 2011
Principal Product door frames
NAICS 336390: Other Motor Vehicle Parts Manufacturing
SIC 3442: Metal Doors, Sash, Frames, Molding, and Trim Manufacturing
Sales Range $10
M
to 50
M
# of Employees 106
Plant Area 34,000
ft2
Annual Production 4,500,000
pieces
Production Hrs. Annual 4,188
hrs
Location (State) Alabama

Facility Energy Cost and Usage

Source Yearly Cost Usage
Electricity Usage $74,601 842,000
kWh
Electricity Demand $15,893 2,764
kW-mo/yr
Electricity Fees $3,420 -
TOTAL YEARLY COSTS -
RECOMMENDED SAVINGS* $38,366 *Non-energy impacts included in savings.
IMPLEMENTED SAVINGS* $1,180

Recommendations

# Description Yearly Savings* Imp'd Cost* Status Electricity Usage Savings Electricity Demand Savings Administrative Changes Savings
01 3.6123: Burn wood by-products for heat $19,294 $53,500 $8,594
97,000
kWh
$4,400
-
kW-mo/yr
$6,300
02 2.7245: Use direct air supply to exhaust hoods $3,721 $3,550 $3,721
42,000
kWh
- -
03 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves $1,180 $1,500 $1,070
12,079
kWh
$110
-
kW-mo/yr
-
04 2.2437: Recover waste heat from equipment $7,387 $2,291 $7,387
83,380
kWh
- -
05 2.4226: Use / purchase optimum sized compressor $6,784 $2,000 $5,576
61,930
kWh
$1,208
-
kW-mo/yr
-
TOTAL RECOMMENDED $38,366 $62,841 $26,348
296,389
kWh
$5,718
-
kW-mo/yr
$6,300
TOTAL IMPLEMENTED $1,180 $1,500 $1,070
12,079
kWh
$110
-
kW-mo/yr
-
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs