| Assessment Year | 2011 |
|---|---|
| Principal Product | Foam Casting Patterns |
| NAICS | 332119: Metal Crown, Closure, and Other Metal Stamping (except Automotive) |
| SIC | 3463: Nonferrous Forgings |
| Sales Range | $1 M to 5M |
| # of Employees | 36 |
| Plant Area |
72,000
ft2
|
| Annual Production | 20,000
ton
|
| Production Hrs. Annual | 6,120
hrs
|
| Location (State) | Alabama |
Facility Energy Cost and Usage
| Source | Yearly Cost | Usage | Unit Cost | |
|---|---|---|---|---|
| Electricity Usage | $127,190 | 2,351,360 |
kWh
|
$0.054 |
| Electricity Demand | $86,269 | 6,257 |
kW-mo/yr
|
$13.79 |
| Natural Gas | $205,744 | 23,539 |
MMBtu
|
$8.74 |
| TOTAL YEARLY COSTS | - | |||
| RECOMMENDED SAVINGS* | $97,046 |
See individual recommendations below
*Non-energy impacts included in savings.
|
||
| IMPLEMENTED SAVINGS* | $26,141 | |||
Recommendations
| # | Description | Yearly Savings* | Imp'd Cost* | Status | Electricity Usage Savings | Electricity Demand Savings | Natural Gas Savings |
|---|---|---|---|---|---|---|---|
| 01 | 2.7142: Utilize higher efficiency lamps and/or ballasts | $16,307 | $26,402 |
$10,875
201,049
kWh
|
$5,432
-
kW-mo/yr
|
- | |
| 02 | 2.7134: Use photocell controls | $575 | $225 |
$575
10,638
kWh
|
- | - | |
| 03 | 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves | $23,842 | $5,000 |
$16,963
313,604
kWh
|
$6,879
-
kW-mo/yr
|
- | |
| 04 | 2.4231: Reduce the pressure of compressed air to the minimum required | $5,087 | $640 |
$2,964
54,797
kWh
|
$2,123
-
kW-mo/yr
|
- | |
| 05 | 2.4239: Eliminate or reduce compressed air usage | $8,304 | $1,800 |
$2,929
54,142
kWh
|
$5,375
-
kW-mo/yr
|
- | |
| 06 | 2.2135: Repair and eliminate steam leaks | $515 | $1,030 | - | - |
$515
-
MMBtu
|
|
| 07 | 2.2136: Install / repair insulation on steam lines | $7,440 | $4,586 | - | - |
$7,440
-
MMBtu
|
|
| 08 | 2.1113: Reduce combustion air flow to optimum | $1,373 | $320 | - | - |
$1,373
-
MMBtu
|
|
| 09 | 2.2414: Use waste heat from hot flue gases to preheat | $13,493 | $70,000 | - | - |
$13,493
-
MMBtu
|
|
| 10 | 2.7231: Use radiant heater for spot heating | $13,650 | $9,480 | - | - |
$13,650
-
MMBtu
|
|
| 11 | 2.7261: Install timers and/or thermostats | $366 | $510 |
$97
1,800
kWh
|
- |
$269
-
MMBtu
|
|
| 12 | 2.7261: Install timers and/or thermostats | $843 | $50 |
$173
3,196
kWh
|
- |
$670
-
MMBtu
|
|
| 13 | 2.2511: Insulate bare equipment | $5,251 | $1,503 |
$5,251
97,051
kWh
|
- | - | |
| TOTAL RECOMMENDED | $97,046 | $121,546 |
$39,827
736,277
kWh
|
$19,809
-
kW-mo/yr
|
$37,410
-
MMBtu
|
||
| TOTAL IMPLEMENTED | $26,141 | $6,815 |
$17,808
329,238
kWh
|
$6,879
-
kW-mo/yr
|
$1,454
-
MMBtu
|
||
| Yearly Savings* | Imp'd Cost* | Electricity Usage Savings | Electricity Demand Savings | Natural Gas Savings | |||
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs