ITAC Assessment: UA3009
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ITAC Assessment: UA3009
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Assessment Year 2011
Principal Product Cardboard
NAICS 322211: Corrugated and Solid Fiber Box Manufacturing
SIC 2679: Converted Paper and Paperboard Products, Not Elsewhere Classified
Sales Range $50
M
to 100
M
# of Employees 55
Plant Area 166,000
ft2
Annual Production 1,350,000
thousand feet
Production Hrs. Annual 6,000
hrs
Location (State) Alabama

Facility Energy Cost and Usage

Source Yearly Cost Usage
Electricity Usage $228,514 4,924,800
kWh
Electricity Demand $175,371 13,020
kW-mo/yr
Natural Gas $749,115 77,106
MMBtu
TOTAL YEARLY COSTS -
RECOMMENDED SAVINGS* $185,861 *Non-energy impacts included in savings.
IMPLEMENTED SAVINGS* $20,463

Recommendations

# Description Yearly Savings* Imp'd Cost* Status Electricity Usage Savings Electricity Demand Savings Natural Gas Savings Water Disposal Savings
01 2.7142: Utilize higher efficiency lamps and/or ballasts $16,823 $18,375 $10,640
229,320
kWh
$6,183
-
kW-mo/yr
- -
02 2.7142: Utilize higher efficiency lamps and/or ballasts $4,597 $265 $233
5,031
kWh
$4,364
-
kW-mo/yr
- -
03 2.7135: Install occupancy sensors $592 $623 $592
12,768
kWh
- - -
04 2.7261: Install timers and/or thermostats $51,741 $7,700 - $51,741
-
kW-mo/yr
- -
05 2.7231: Use radiant heater for spot heating $2,427 $3,004 - - $2,427
-
MMBtu
-
06 2.4231: Reduce the pressure of compressed air to the minimum required $8,000 $800 $4,719
101,700
kWh
$3,281
-
kW-mo/yr
- -
07 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves $15,274 $5,000 $11,577
249,513
kWh
$3,697
-
kW-mo/yr
- -
08 2.2425: Use flue gases to heat process or service water $22,812 $64,000 - - $22,812
-
MMBtu
-
09 2.2511: Insulate bare equipment $7,844 $1,950 - - $7,844
-
MMBtu
-
10 3.4155: Meter waste water $55,751 $7,500 - - - $55,751
-
Tgal
TOTAL RECOMMENDED $185,861 $109,217 $27,761
598,332
kWh
$69,266
-
kW-mo/yr
$33,083
-
MMBtu
$55,751
-
Tgal
TOTAL IMPLEMENTED $20,463 $5,888 $12,402
267,312
kWh
$8,061
-
kW-mo/yr
- -
Yearly Savings* Imp'd Cost* Electricity Usage Savings Electricity Demand Savings Natural Gas Savings Water Disposal Savings
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs