| Assessment Year | 2025 |
|---|---|
| Principal Product | Iron Casting |
| NAICS | 331511: Iron Foundries |
| SIC | 3321: Gray and Ductile Iron Foundries |
| Sales Range | $10 M to 50M |
| # of Employees | 110 |
| Plant Area |
200,000
ft2
|
| Annual Production | 20,000
ton
|
| Production Hrs. Annual | 4,500
hrs
|
| Location (State) | Alabama |
Facility Energy Cost and Usage
| Source | Yearly Cost | Usage | Unit Cost | |
|---|---|---|---|---|
| Electricity Usage | $1,778,153 | 18,251,014 |
kWh
|
$0.097 |
| Natural Gas | $60,894 | 14,656 |
MMBtu
|
$4.15 |
| TOTAL YEARLY COSTS | $1,839,047 | |||
| RECOMMENDED SAVINGS* | $199,541 |
See individual recommendations below
*Non-energy impacts included in savings.
|
||
| IMPLEMENTED SAVINGS* | - | |||
Recommendations
| # | Description | Yearly Savings* | Imp'd Cost* | Status | Electricity Usage Savings | Natural Gas Savings |
|---|---|---|---|---|---|---|
| 01 | 2.4231: Reduce the pressure of compressed air to the minimum required | $36,113 | $1,750 |
$36,113
370,772
kWh
|
- | |
| 02 | 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves | $62,000 | $8,591 |
$62,000
636,540
kWh
|
- | |
| 03 | 2.4224: Upgrade controls on compressors | $85,871 | $42,000 |
$85,871
881,636
kWh
|
- | |
| 04 | 2.4146: Use adjustable frequency drive or multiple speed motors on existing system | $8,442 | $4,771 |
$8,442
86,672
kWh
|
- | |
| 05 | 2.7135: Install occupancy sensors | $454 | $2,418 |
$454
4,662
kWh
|
- | |
| 06 | 2.7231: Use radiant heater for spot heating | $6,661 | $23,010 | - |
$6,661
-
MMBtu
|
|
| TOTAL RECOMMENDED | $199,541 | $82,540 |
$192,880
1,980,282
kWh
|
$6,661
-
MMBtu
|
||
| TOTAL IMPLEMENTED | - | - | - | - | ||
| Yearly Savings* | Imp'd Cost* | Electricity Usage Savings | Natural Gas Savings | |||
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs