ITAC Assessment: SD0652
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ITAC Assessment: SD0652
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Qualifying* small and medium-sized US manufacturers, that received an ITAC, Onsite Energy/CHP TAP, or qualified equivalent assessment since 2018 can now apply for grants for implementation of assessment recommendations at up to 50% of qualifying* project costs with a maximum of $300,000 per grant.
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Assessment Year 2024
Principal Product Powder Coating
NAICS 332812: Metal Coating, Engraving (except Jewelry and Silverware), and Allied Services to Manufacturers
SIC 3479: Coating, Engraving, and Allied Services, Not Elsewhere Classified
Sales Range $10
M
to 50
M
# of Employees 92
Plant Area 98,000
ft2
Annual Production 100,000
units
Production Hrs. Annual 4,080
hrs
Location (State) California

Facility Energy Cost and Usage

Source Yearly Cost Usage
Electricity Usage $232,210 1,391,027
kWh
Electricity Demand $167,724 5,926
kW-mo/yr
Electricity Fees $11,316 -
Natural Gas $386,108 29,356
MMBtu
TOTAL YEARLY COSTS $797,358
RECOMMENDED SAVINGS* $550,978 *Non-energy impacts included in savings.
IMPLEMENTED SAVINGS* $300,140

Recommendations

# Description Yearly Savings* Imp'd Cost* Status Electricity Usage Savings Electricity Demand Savings Natural Gas Savings Ancillary Material Cost Savings
01 2.7142: Utilize higher efficiency lamps and/or ballasts $10,198 $8,767 $7,053
42,258
kWh
$3,071
-
kW-mo/yr
- $74
02 2.9114: Use solar heat to make electricty $250,838 $353,389 $148,958
892,500
kWh
$101,880
-
kW-mo/yr
- -
03 2.3141: Use battery storage for demand control $142,534 - $(-18,776.0)
(-112,500)
kWh
$161,310
-
kW-mo/yr
- -
04 2.1121: Use insulation in furnaces to facilitate heating / cooling $2,512 $688 - - $2,512
-
MMBtu
-
05 2.4146: Use adjustable frequency drive or multiple speed motors on existing system $19,698 $13,276 $11,830
70,880
kWh
$7,868
-
kW-mo/yr
- -
06 2.1221: Replace obsolete burners with more efficient ones $88,120 $102,485 - - $88,120
-
MMBtu
-
07 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves $1,448 $3,388 $845
5,064
kWh
$603
-
kW-mo/yr
- -
08 2.4223: Install direct acting units in place of compressed air pressure system in safety system $4,393 $6,286 $4,393
26,318
kWh
- - -
09 2.2414: Use waste heat from hot flue gases to preheat $978 $4,000 - - $978
-
MMBtu
-
10 2.4133: Use most efficient type of electric motors $7,579 $33,698 $4,426
26,520
kWh
$3,153
-
kW-mo/yr
- -
11 2.4231: Reduce the pressure of compressed air to the minimum required $4,089 $2,000 $4,089
24,499
kWh
- - -
12 2.4146: Use adjustable frequency drive or multiple speed motors on existing system $3,888 $11,237 $3,888
23,298
kWh
- - -
13 2.6231: Utilize controls to operate equipment only when needed $14,703 $2,400 $14,703
88,093
kWh
- - -
TOTAL RECOMMENDED $550,978 $541,614 $181,409
1,086,930
kWh
$277,885
-
kW-mo/yr
$91,610
-
MMBtu
$74
TOTAL IMPLEMENTED $300,140 $188,225 $32,451
194,430
kWh
$176,005
-
kW-mo/yr
$91,610
-
MMBtu
$74
Yearly Savings* Imp'd Cost* Electricity Usage Savings Electricity Demand Savings Natural Gas Savings Ancillary Material Cost Savings
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs