Assessment Year | 2024 |
---|---|
Principal Product | Powder Coating |
NAICS | 332812: Metal Coating, Engraving (except Jewelry and Silverware), and Allied Services to Manufacturers |
SIC | 3479: Coating, Engraving, and Allied Services, Not Elsewhere Classified |
Sales Range | $10 M to 50M |
# of Employees | 92 |
Plant Area |
98,000
ft2
|
Annual Production | 100,000
units
|
Production Hrs. Annual | 4,080
hrs
|
Location (State) | California |
Facility Energy Cost and Usage
Source | Yearly Cost | Usage | Unit Cost | |
---|---|---|---|---|
Electricity Usage | $232,210 | 1,391,027 |
kWh
|
$0.17 |
Electricity Demand | $167,724 | 5,926 |
kW-mo/yr
|
$28.30 |
Electricity Fees | $11,316 | - |
|
- |
Natural Gas | $386,108 | 29,356 |
MMBtu
|
$13.15 |
TOTAL YEARLY COSTS | $797,358 | |||
RECOMMENDED SAVINGS* | $550,978 |
See individual recommendations below
*Non-energy impacts included in savings.
|
||
IMPLEMENTED SAVINGS* | $300,140 |
Recommendations
# | Description | Yearly Savings* | Imp'd Cost* | Status | Electricity Usage Savings | Electricity Demand Savings | Natural Gas Savings | Ancillary Material Cost Savings |
---|---|---|---|---|---|---|---|---|
01 | 2.7142: Utilize higher efficiency lamps and/or ballasts | $10,198 | $8,767 |
$7,053
42,258
kWh
|
$3,071
-
kW-mo/yr
|
- | $74 | |
02 | 2.9114: Use solar heat to make electricty | $250,838 | $353,389 |
$148,958
892,500
kWh
|
$101,880
-
kW-mo/yr
|
- | - | |
03 | 2.3141: Use battery storage for demand control | $142,534 | - |
$(-18,776.0)
(-112,500)
kWh
|
$161,310
-
kW-mo/yr
|
- | - | |
04 | 2.1121: Use insulation in furnaces to facilitate heating / cooling | $2,512 | $688 | - | - |
$2,512
-
MMBtu
|
- | |
05 | 2.4146: Use adjustable frequency drive or multiple speed motors on existing system | $19,698 | $13,276 |
$11,830
70,880
kWh
|
$7,868
-
kW-mo/yr
|
- | - | |
06 | 2.1221: Replace obsolete burners with more efficient ones | $88,120 | $102,485 | - | - |
$88,120
-
MMBtu
|
- | |
07 | 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves | $1,448 | $3,388 |
$845
5,064
kWh
|
$603
-
kW-mo/yr
|
- | - | |
08 | 2.4223: Install direct acting units in place of compressed air pressure system in safety system | $4,393 | $6,286 |
$4,393
26,318
kWh
|
- | - | - | |
09 | 2.2414: Use waste heat from hot flue gases to preheat | $978 | $4,000 | - | - |
$978
-
MMBtu
|
- | |
10 | 2.4133: Use most efficient type of electric motors | $7,579 | $33,698 |
$4,426
26,520
kWh
|
$3,153
-
kW-mo/yr
|
- | - | |
11 | 2.4231: Reduce the pressure of compressed air to the minimum required | $4,089 | $2,000 |
$4,089
24,499
kWh
|
- | - | - | |
12 | 2.4146: Use adjustable frequency drive or multiple speed motors on existing system | $3,888 | $11,237 |
$3,888
23,298
kWh
|
- | - | - | |
13 | 2.6231: Utilize controls to operate equipment only when needed | $14,703 | $2,400 |
$14,703
88,093
kWh
|
- | - | - | |
TOTAL RECOMMENDED | $550,978 | $541,614 |
$181,409
1,086,930
kWh
|
$277,885
-
kW-mo/yr
|
$91,610
-
MMBtu
|
$74 | ||
TOTAL IMPLEMENTED | $300,140 | $188,225 |
$32,451
194,430
kWh
|
$176,005
-
kW-mo/yr
|
$91,610
-
MMBtu
|
$74 | ||
Yearly Savings* | Imp'd Cost* | Electricity Usage Savings | Electricity Demand Savings | Natural Gas Savings | Ancillary Material Cost Savings |
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs