ITAC Assessment: UA0217
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ITAC Assessment: UA0217
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Assessment Year 2019
Principal Product Turbine Blade Coatings
NAICS 332812: Metal Coating, Engraving (except Jewelry and Silverware), and Allied Services to Manufacturers
SIC 3479: Coating, Engraving, and Allied Services, Not Elsewhere Classified
Sales Range $10
M
to 50
M
# of Employees 100
Plant Area 60,000
ft2
Annual Production 6,500
units
Production Hrs. Annual 7,500
hrs
Location (State) Alabama

Facility Energy Cost and Usage

Source Yearly Cost Usage
Electricity Usage $226,269 3,661,200
kWh
Electricity Demand $114,841 8,907
kW-mo/yr
Electricity Fees $18,100 -
Natural Gas $303,385 35,616
MMBtu
TOTAL YEARLY COSTS $662,595
RECOMMENDED SAVINGS* $56,176 *Non-energy impacts included in savings.
IMPLEMENTED SAVINGS* $8,851

Recommendations

# Description Yearly Savings* Imp'd Cost* Status Electricity Usage Savings Electricity Demand Savings Electricity Fees Savings Natural Gas Savings Other Liquid (non-haz) Savings
01 2.1311: Replace electrically-operated equipment with fossil fuel equipment $4,041 $3,585 $4,172
67,500
kWh
$1,857
-
kW-mo/yr
$320 $(-2,308.0)
-
MMBtu
-
02 2.4231: Reduce the pressure of compressed air to the minimum required $1,933 $50 $1,230
19,896
kWh
$606
-
kW-mo/yr
$97 - -
03 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves $2,910 $1,395 $1,989
32,192
kWh
$774
-
kW-mo/yr
$147 - -
04 2.4226: Use / purchase optimum sized compressor $36,500 $104,362 - - - - $36,500
-
gal
05 2.7135: Install occupancy sensors $856 $922 $813
13,162
kWh
- $43 - -
06 2.7221: Lower temperature during the winter season and vice-versa $5,941 $50 $5,641
91,277
kWh
- $300 - -
07 2.2437: Recover waste heat from equipment $3,995 $3,320 - - - $3,995
-
MMBtu
-
TOTAL RECOMMENDED $56,176 $113,684 $13,845
224,027
kWh
$3,237
-
kW-mo/yr
$907 $1,687
-
MMBtu
$36,500
-
gal
TOTAL IMPLEMENTED $8,851 $1,445 $7,630
123,469
kWh
$774
-
kW-mo/yr
$447 - -
Yearly Savings* Imp'd Cost* Electricity Usage Savings Electricity Demand Savings Electricity Fees Savings Natural Gas Savings Other Liquid (non-haz) Savings
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs