ITAC Assessment: UA0195
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ITAC Assessment: UA0195
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Assessment Year 2018
Principal Product processed chicken
NAICS 311615: Poultry Processing
SIC 2015: Poultry Slaughtering and Processing
Sales Range greater than $500
M
# of Employees 370
Plant Area 181,000
ft2
Annual Production 104,000,000
units
Production Hrs. Annual 6,240
hrs
Location (State) Alabama

Facility Energy Cost and Usage

Source Yearly Cost Usage
Electricity Usage $1,330,579 23,717,882
kWh
Electricity Demand $284,243 49,011
kW-mo/yr
Electricity Fees $51,327 -
Natural Gas $594,443 71,926
MMBtu
Waste Disposal Costs
Water Disposal $1,364,385 418,318
Tgal
TOTAL YEARLY COSTS $3,624,977
RECOMMENDED SAVINGS* $255,493 *Non-energy impacts included in savings.
IMPLEMENTED SAVINGS* $34,494

Recommendations

# Description Yearly Savings* Imp'd Cost* Status Electricity Usage Savings Electricity Demand Savings Electricity Fees Savings Natural Gas Savings
01 2.2437: Recover waste heat from equipment $186,843 $100,000 - - - $186,843
-
MMBtu
02 2.7142: Utilize higher efficiency lamps and/or ballasts $25,429 $11,536 $21,948
391,235
kWh
$2,697
-
kW-mo/yr
$784 -
03 2.4226: Use / purchase optimum sized compressor $18,189 $19,100 $17,412
310,380
kWh
$216
-
kW-mo/yr
$561 -
04 2.4231: Reduce the pressure of compressed air to the minimum required $6,476 $500 $4,995
89,029
kWh
$1,281
-
kW-mo/yr
$200 -
05 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves $2,589 $2,465 $2,182
38,903
kWh
$327
-
kW-mo/yr
$80 -
06 2.2414: Use waste heat from hot flue gases to preheat $15,967 $70,000 - - - $15,967
-
MMBtu
TOTAL RECOMMENDED $255,493 $203,601 $46,537
829,547
kWh
$4,521
-
kW-mo/yr
$1,625 $202,810
-
MMBtu
TOTAL IMPLEMENTED $34,494 $14,501 $29,125
519,167
kWh
$4,305
-
kW-mo/yr
$1,064 -
Yearly Savings* Imp'd Cost* Electricity Usage Savings Electricity Demand Savings Electricity Fees Savings Natural Gas Savings
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs