ITAC Assessment: UA0167
ITAC logo
ITAC Assessment: UA0167
Grant Funding Opportunity NOW OPEN
Up to $300k at 50% cost share for qualifying* projects.
Grant Funding Opportunity Open
Qualifying* small and medium-sized US manufacturers, that received an ITAC, Onsite Energy/CHP TAP, or qualified equivalent assessment since 2018 can now apply for grants for implementation of assessment recommendations at up to 50% of qualifying* project costs with a maximum of $300,000 per grant.
IMPORTANT: The grant program now operates on a rolling basis and applications may be submitted at any time through the year, with quarterly reviews.
*See Full Grant Solicitation for full qualification and selection details.
Assessment Year 2016
Principal Product Folded Paperboard
NAICS 322212: Folding Paperboard Box Manufacturing
SIC 2657: Folding Paperboard Boxes, Including Sanitary
Sales Range $10
M
to 50
M
# of Employees 171
Plant Area 317,000
ft2
Annual Production 650,000,000
units
Production Hrs. Annual 6,240
hrs
Location (State) Alabama

Facility Energy Cost and Usage

Source Yearly Cost Usage
Electricity Usage $262,883 3,844,980
kWh
Electricity Demand $83,817 17,592
kW-mo/yr
Electricity Fees $63,188 -
Natural Gas $43,351 23,671
MMBtu
TOTAL YEARLY COSTS $453,239
RECOMMENDED SAVINGS* $77,527 *Non-energy impacts included in savings.
IMPLEMENTED SAVINGS* $16,195

Recommendations

# Description Yearly Savings* Imp'd Cost* Status Electricity Usage Savings Electricity Demand Savings Electricity Fees Savings Natural Gas Savings
01 2.7261: Install timers and/or thermostats $37,832 $3,743 $36,304
530,991
kWh
- $1,528 -
02 2.7232: Replace existing hvac unit with high efficiency model $10,023 $38,992 $7,728
113,039
kWh
$1,891
-
kW-mo/yr
$404 -
03 2.7142: Utilize higher efficiency lamps and/or ballasts $16,195 $35,575 $13,645
199,575
kWh
$1,896
-
kW-mo/yr
$654 -
04 2.7135: Install occupancy sensors $2,865 $264 $2,749
40,207
kWh
- $116 -
05 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves $5,025 $4,765 $4,307
63,002
kWh
$515
-
kW-mo/yr
$203 -
06 2.4231: Reduce the pressure of compressed air to the minimum required $3,424 $250 $2,886
42,216
kWh
$400
-
kW-mo/yr
$138 -
07 2.4323: Use optimum size and capacity equipment $1,125 $4,435 $1,013
14,810
kWh
$67
-
kW-mo/yr
$45 -
08 2.2437: Recover waste heat from equipment $575 $2,874 - - - $575
-
MMBtu
09 2.4111: Utilize energy-efficient belts and other improved mechanisms $463 $150 $358
5,234
kWh
$86
-
kW-mo/yr
$19 -
TOTAL RECOMMENDED $77,527 $91,048 $68,990
1,009,074
kWh
$4,855
-
kW-mo/yr
$3,107 $575
-
MMBtu
TOTAL IMPLEMENTED $16,195 $35,575 $13,645
199,575
kWh
$1,896
-
kW-mo/yr
$654 -
Yearly Savings* Imp'd Cost* Electricity Usage Savings Electricity Demand Savings Electricity Fees Savings Natural Gas Savings
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs