ITAC Assessment: UA0162
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ITAC Assessment: UA0162
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Assessment Year 2016
Principal Product Dump Truck Bodies
NAICS 336211: Motor Vehicle Body Manufacturing
SIC 3713: Truck and Bus Bodies
Sales Range $50
M
to 100
M
# of Employees 215
Plant Area 165,000
ft2
Annual Production 2,680
pieces
Production Hrs. Annual 6,000
hrs
Location (State) Alabama

Facility Energy Cost and Usage

Source Yearly Cost Usage
Electricity Usage $198,436 2,186,996
kWh
Electricity Demand $13,964 7,403
kW-mo/yr
Electricity Fees $18,471 -
Natural Gas $68,548 6,522
MMBtu
TOTAL YEARLY COSTS -
RECOMMENDED SAVINGS* $77,787 *Non-energy impacts included in savings.
IMPLEMENTED SAVINGS* $11,682

Recommendations

# Description Yearly Savings* Imp'd Cost* Status Electricity Usage Savings Electricity Demand Savings Electricity Fees Savings Natural Gas Savings
01 2.7231: Use radiant heater for spot heating $18,939 $26,379 - - - $18,939
-
MMBtu
02 2.2437: Recover waste heat from equipment $4,919 $6,004 - - - $4,919
-
MMBtu
03 2.7142: Utilize higher efficiency lamps and/or ballasts $19,851 $52,188 $18,624
205,265
kWh
$775
-
kW-mo/yr
$452 -
04 2.7134: Use photocell controls $1,195 $498 $1,168
12,877
kWh
- $27 -
05 2.4111: Utilize energy-efficient belts and other improved mechanisms $689 $720 $643
7,090
kWh
$30
-
kW-mo/yr
$16 -
06 2.4224: Upgrade controls on compressors $13,905 $14,748 $13,094
144,321
kWh
$494
-
kW-mo/yr
$317 -
07 2.4226: Use / purchase optimum sized compressor $8,491 $3,500 $7,992
88,091
kWh
$306
-
kW-mo/yr
$193 -
08 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves $6,421 $2,995 $6,075
66,959
kWh
$200
-
kW-mo/yr
$146 -
09 2.4231: Reduce the pressure of compressed air to the minimum required $3,377 $300 $3,153
34,746
kWh
$147
-
kW-mo/yr
$77 -
TOTAL RECOMMENDED $77,787 $107,332 $50,749
559,349
kWh
$1,952
-
kW-mo/yr
$1,228 $23,858
-
MMBtu
TOTAL IMPLEMENTED $11,682 $4,513 $11,039
121,672
kWh
$377
-
kW-mo/yr
$266 -
Yearly Savings* Imp'd Cost* Electricity Usage Savings Electricity Demand Savings Electricity Fees Savings Natural Gas Savings
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs