ITAC Assessment: UA0149
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ITAC Assessment: UA0149
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Assessment Year 2015
Principal Product Fire Hydrants
NAICS 331511: Iron Foundries
SIC 3321: Gray and Ductile Iron Foundries
Sales Range $100
M
to 500
M
# of Employees 488
Plant Area 440,481
ft2
Annual Production 114,195
pieces
Production Hrs. Annual 8,170
hrs
Location (State) Alabama

Facility Energy Cost and Usage

Source Yearly Cost Usage
Electricity Usage $2,694,362 54,144,239
kWh
Electricity Demand $1,275,442 140,096
kW-mo/yr
Electricity Fees $191,824 -
Natural Gas $445,843 74,874
MMBtu
TOTAL YEARLY COSTS -
RECOMMENDED SAVINGS* $769,204 *Non-energy impacts included in savings.
IMPLEMENTED SAVINGS* $63,377

Recommendations

# Description Yearly Savings* Imp'd Cost* Status Electricity Usage Savings Electricity Demand Savings Electricity Fees Savings Natural Gas Savings
01 2.1122: Re-size charging openings or add a movable door on equipment $399,011 $500,000 $399,811
8,034,794
kWh
- $(-800.0) -
02 2.1121: Use insulation in furnaces to facilitate heating / cooling $193,249 $400,000 $285,372
5,734,960
kWh
- $(-571.0) $(-91,552.0)
-
MMBtu
03 2.7142: Utilize higher efficiency lamps and/or ballasts $26,435 $41,578 $19,827
398,447
kWh
$6,661
-
kW-mo/yr
$(-53.0) -
04 2.5122: Replace high resistance ducts, pipes, and fittings $51,808 $3,396 $51,912
1,043,258
kWh
- $(-104.0) -
05 2.4111: Utilize energy-efficient belts and other improved mechanisms $7,614 $2,218 $7,629
153,316
kWh
- $(-15.0) -
06 2.4226: Use / purchase optimum sized compressor $37,056 $105,000 $28,667
576,110
kWh
$8,463
-
kW-mo/yr
$(-74.0) -
07 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves $36,942 $3,180 $23,876
479,824
kWh
$13,140
-
kW-mo/yr
$(-74.0) -
08 2.4231: Reduce the pressure of compressed air to the minimum required $17,089 $500 $11,477
230,649
kWh
$5,646
-
kW-mo/yr
$(-34.0) -
TOTAL RECOMMENDED $769,204 $1,055,872 $828,571
16,651,358
kWh
$33,910
-
kW-mo/yr
$(-1,725.0) $(-91,552.0)
-
MMBtu
TOTAL IMPLEMENTED $63,377 $44,758 $43,703
878,271
kWh
$19,801
-
kW-mo/yr
$(-127.0) -
Yearly Savings* Imp'd Cost* Electricity Usage Savings Electricity Demand Savings Electricity Fees Savings Natural Gas Savings
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs