ITAC Assessment: UA0140
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ITAC Assessment: UA0140
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Assessment Year 2015
Principal Product Valves and Fittings
NAICS 332919: Other Metal Valve and Pipe Fitting Manufacturing
SIC 3494: Valves and Pipe Fittings, Not Elsewhere Classified
Sales Range $10
M
to 50
M
# of Employees 175
Plant Area 500,000
ft2
Annual Production 28,000
ton
Production Hrs. Annual 8,760
hrs
Location (State) Alabama

Facility Energy Cost and Usage

Source Yearly Cost Usage
Electricity Usage $2,127,795 33,340,704
kWh
Electricity Demand $0.0 16,480
kW-mo/yr
Electricity Fees $(-211,194.0) -
Natural Gas $267,629 46,524
MMBtu
TOTAL YEARLY COSTS -
RECOMMENDED SAVINGS* $286,813 *Non-energy impacts included in savings.
IMPLEMENTED SAVINGS* $31,351

Recommendations

# Description Yearly Savings* Imp'd Cost* Status Electricity Usage Savings Electricity Fees Savings Natural Gas Savings
01 2.7142: Utilize higher efficiency lamps and/or ballasts $88,066 $277,510 $98,321
1,540,597
kWh
$(-10,255.0) -
02 2.1311: Replace electrically-operated equipment with fossil fuel equipment $105,613 $6,000 $155,312
2,433,600
kWh
$(-16,199.0) $(-33,500.0)
-
MMBtu
03 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves $20,787 $1,522 $23,207
363,638
kWh
$(-2,420.0) -
04 2.4224: Upgrade controls on compressors $54,259 $61,169 $60,577
949,191
kWh
$(-6,318.0) -
05 2.4111: Utilize energy-efficient belts and other improved mechanisms $10,564 $1,260 $11,794
184,802
kWh
$(-1,230.0) -
06 2.4146: Use adjustable frequency drive or multiple speed motors on existing system $7,524 $10,992 $8,400
131,615
kWh
$(-876.0) -
TOTAL RECOMMENDED $286,813 $358,453 $357,611
5,603,443
kWh
$(-37,298.0) $(-33,500.0)
-
MMBtu
TOTAL IMPLEMENTED $31,351 $2,782 $35,001
548,440
kWh
$(-3,650.0) -
Yearly Savings* Imp'd Cost* Electricity Usage Savings Electricity Fees Savings Natural Gas Savings
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs