ITAC Assessment: UA0118
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ITAC Assessment: UA0118
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Assessment Year 2014
Principal Product Gel Coat Bathware
NAICS 326199: All Other Plastics Product Manufacturing
SIC 3089: Plastics Products, Not Elsewhere Classified
Sales Range $10
M
to 50
M
# of Employees 207
Plant Area 250,000
ft2
Annual Production 136,000
pieces
Production Hrs. Annual 4,350
hrs
Location (State) Alabama

Facility Energy Cost and Usage

Source Yearly Cost Usage
Electricity Usage $239,908 2,354,249
kWh
Electricity Demand $5,342 1,102
kW-mo/yr
Electricity Fees $14,696 -
Natural Gas $69,117 8,719
MMBtu
TOTAL YEARLY COSTS -
RECOMMENDED SAVINGS* $229,632 *Non-energy impacts included in savings.
IMPLEMENTED SAVINGS* $92,577

Recommendations

# Description Yearly Savings* Imp'd Cost* Status Electricity Usage Savings Electricity Demand Savings Electricity Fees Savings Natural Gas Savings Solid Waste (non-haz) Savings
01 2.4322: Use or replace with energy efficient substitutes $64,943 $3,600 $59,644
582,229
kWh
$1,629
-
kW-mo/yr
$3,670 - -
02 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves $57,584 $9,695 $51,082
498,649
kWh
$3,248
-
kW-mo/yr
$3,254 - -
03 2.4231: Reduce the pressure of compressed air to the minimum required $13,870 $100 $11,918
116,339
kWh
$1,168
-
kW-mo/yr
$784 - -
04 3.6192: Use a less expensive method of waste removal $56,812 - - - - - $56,812
-
lb
05 2.7142: Utilize higher efficiency lamps and/or ballasts $24,871 $70,925 $20,338
198,534
kWh
$3,127
-
kW-mo/yr
$1,406 - -
06 2.7135: Install occupancy sensors $10,122 $8,800 $9,550
93,224
kWh
- $572 - -
07 2.7261: Install timers and/or thermostats $1,430 $528 $586
5,717
kWh
- $35 $809
-
MMBtu
-
TOTAL RECOMMENDED $229,632 $93,648 $153,118
1,494,692
kWh
$9,172
-
kW-mo/yr
$9,721 $809
-
MMBtu
$56,812
-
lb
TOTAL IMPLEMENTED $92,577 $89,420 $80,970
790,407
kWh
$6,375
-
kW-mo/yr
$5,232 - -
Yearly Savings* Imp'd Cost* Electricity Usage Savings Electricity Demand Savings Electricity Fees Savings Natural Gas Savings Solid Waste (non-haz) Savings
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs