| Assessment Year | 2014 |
|---|---|
| Principal Product | Injection Molding, Paint |
| NAICS | 336360: Motor Vehicle Seating and Interior Trim Manufacturing |
| SIC | 3089: Plastics Products, Not Elsewhere Classified |
| Sales Range | $100 M to 500M |
| # of Employees | 497 |
| Plant Area |
296,000
ft2
|
| Annual Production | 355,000
pieces
|
| Production Hrs. Annual | 6,000
hrs
|
| Location (State) | Alabama |
Facility Energy Cost and Usage
| Source | Yearly Cost | Usage | Unit Cost | |
|---|---|---|---|---|
| Electricity Usage | $1,307,606 | 20,570,400 |
kWh
|
$0.064 |
| Electricity Demand | $663,974 | 47,624 |
kW-mo/yr
|
$13.94 |
| Electricity Fees | $(-155,038.0) | - |
|
- |
| Natural Gas | $328,597 | 41,981 |
MMBtu
|
$7.83 |
| TOTAL YEARLY COSTS | - | |||
| RECOMMENDED SAVINGS* | $151,125 |
See individual recommendations below
*Non-energy impacts included in savings.
|
||
| IMPLEMENTED SAVINGS* | $14,760 | |||
Recommendations
| # | Description | Yearly Savings* | Imp'd Cost* | Status | Electricity Usage Savings | Electricity Demand Savings | Electricity Fees Savings | Natural Gas Savings |
|---|---|---|---|---|---|---|---|---|
| 01 | 2.7241: Install outside air damper / economizer on hvac unit | $116,327 | $120 |
$119,310
1,875,948
kWh
|
- | $(-2,983.0) | - | |
| 02 | 2.2437: Recover waste heat from equipment | $2,244 | $3,515 | - | - | - |
$2,244
-
MMBtu
|
|
| 03 | 2.7224: Reduce space conditioning during non-working hours | $14,760 | $21,000 |
$15,138
238,016
kWh
|
- | $(-378.0) | - | |
| 04 | 2.7135: Install occupancy sensors | $4,219 | $1,139 |
$4,327
68,040
kWh
|
- | $(-108.0) | - | |
| 05 | 2.4226: Use / purchase optimum sized compressor | $2,571 | $7,675 |
$3,147
49,476
kWh
|
$(-510.0)
-
kW-mo/yr
|
$(-66.0) | - | |
| 06 | 2.4231: Reduce the pressure of compressed air to the minimum required | $2,971 | $800 |
$2,002
31,484
kWh
|
$1,045
-
kW-mo/yr
|
$(-76.0) | - | |
| 07 | 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves | $8,033 | $1,900 |
$6,315
99,298
kWh
|
$1,924
-
kW-mo/yr
|
$(-206.0) | - | |
| TOTAL RECOMMENDED | $151,125 | $36,149 |
$150,239
2,362,262
kWh
|
$2,459
-
kW-mo/yr
|
$(-3,817.0) |
$2,244
-
MMBtu
|
||
| TOTAL IMPLEMENTED | $14,760 | $21,000 |
$15,138
238,016
kWh
|
- | $(-378.0) | - | ||
| Yearly Savings* | Imp'd Cost* | Electricity Usage Savings | Electricity Demand Savings | Electricity Fees Savings | Natural Gas Savings | |||
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs