ITAC Assessment: UA0092
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ITAC Assessment: UA0092
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Assessment Year 2013
Principal Product Tapered Roller Bearing 4-8 in
NAICS 332991: Ball and Roller Bearing Manufacturing
SIC 3562: Ball and Roller Bearings
Sales Range $50
M
to 100
M
# of Employees 250
Plant Area 375,000
ft2
Annual Production 6,000,000
pieces
Production Hrs. Annual 8,568
hrs
Location (State) Alabama

Facility Energy Cost and Usage

Source Yearly Cost Usage
Electricity Usage $635,411 23,328,000
kWh
Electricity Demand $164,410 39,968
kW-mo/yr
Electricity Fees $670,604 -
Natural Gas $929,222 193,981
MMBtu
TOTAL YEARLY COSTS -
RECOMMENDED SAVINGS* $358,719 *Non-energy impacts included in savings.
IMPLEMENTED SAVINGS* $70,726

Recommendations

# Description Yearly Savings* Imp'd Cost* Status Electricity Usage Savings Electricity Demand Savings Electricity Fees Savings Natural Gas Savings
01 2.2414: Use waste heat from hot flue gases to preheat $187,982 $150,000 - - - $187,982
-
MMBtu
02 2.1113: Reduce combustion air flow to optimum $37,964 $77,760 - - - $37,964
-
MMBtu
03 2.7442: Keep doors and windows shut when not on use $25,845 $25,121 $25,526
489,481
kWh
$(-814.0)
-
kW-mo/yr
$1,133 -
04 2.4231: Reduce the pressure of compressed air to the minimum required $62,047 $15,800 $53,147
1,019,130
kWh
$6,382
-
kW-mo/yr
$2,518 -
05 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves $43,460 $6,200 $37,919
727,111
kWh
$3,777
-
kW-mo/yr
$1,764 -
06 2.4133: Use most efficient type of electric motors $1,421 $135 $547
10,497
kWh
$23
-
kW-mo/yr
$851 -
TOTAL RECOMMENDED $358,719 $275,016 $117,139
2,246,219
kWh
$9,368
-
kW-mo/yr
$6,266 $225,946
-
MMBtu
TOTAL IMPLEMENTED $70,726 $31,456 $63,992
1,227,089
kWh
$2,986
-
kW-mo/yr
$3,748 -
Yearly Savings* Imp'd Cost* Electricity Usage Savings Electricity Demand Savings Electricity Fees Savings Natural Gas Savings
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs