ITAC Assessment: UA0085
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ITAC Assessment: UA0085
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Assessment Year 2012
Principal Product Tires
NAICS 326211: Tire Manufacturing (except Retreading)
SIC 3011: Tires and Inner Tubes
Sales Range greater than $500
M
# of Employees 1,800
Plant Area 1,600,000
ft2
Annual Production 14,000,000
pieces
Production Hrs. Annual 8,664
hrs
Location (State) Mississippi

Facility Energy Cost and Usage

Source Yearly Cost Usage
Electricity Usage $5,422,730 135,568,238
kWh
Electricity Demand $4,815,421 399,948
kW-mo/yr
Natural Gas $1,761,849 537,149
MMBtu
TOTAL YEARLY COSTS -
RECOMMENDED SAVINGS* $7,811,885 *Non-energy impacts included in savings.
IMPLEMENTED SAVINGS* $374,463

Recommendations

# Description Yearly Savings* Imp'd Cost* Status Electricity Usage Savings Electricity Demand Savings Natural Gas Savings Personnel Changes Savings
01 2.3416: Use combined cycle gas turbine generator sets with waste heat boilers connected to turbine exhaust $6,264,801 $14,443,176 $5,422,729
135,568,238
kWh
$4,815,374
-
kW-mo/yr
$1,761,849
-
MMBtu
$(-5,735,151.0)
02 2.2136: Install / repair insulation on steam lines $164,656 $57,024 - - $164,656
-
MMBtu
-
03 2.3321: Use steam pressure reduction to generate power $86,957 $214,808 $67,677
1,691,920
kWh
$27,740
-
kW-mo/yr
- $(-8,460.0)
04 2.4146: Use adjustable frequency drive or multiple speed motors on existing system $10,936 $7,682 $7,745
193,623
kWh
$3,191
-
kW-mo/yr
- -
05 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves $151,364 $35,390 $107,178
2,679,440
kWh
$44,186
-
kW-mo/yr
- -
06 2.4226: Use / purchase optimum sized compressor $146,229 $68,100 $103,297
2,582,432
kWh
$42,932
-
kW-mo/yr
- -
07 2.4231: Reduce the pressure of compressed air to the minimum required $58,443 $1,920 $40,701
1,017,514
kWh
$17,742
-
kW-mo/yr
- -
08 2.4222: Install adequate dryers on air lines to eliminate blowdown $48,968 $131,587 $31,365
784,133
kWh
$17,603
-
kW-mo/yr
- -
09 2.7142: Utilize higher efficiency lamps and/or ballasts $349,571 $177,363 $250,120
6,253,005
kWh
$99,451
-
kW-mo/yr
- -
10 2.7273: Install desiccant humidity control system $529,960 $400,000 $560,631
14,015,775
kWh
- $(-30,671.0)
-
MMBtu
-
TOTAL RECOMMENDED $7,811,885 $15,537,050 $6,591,443
164,786,080
kWh
$5,068,219
-
kW-mo/yr
$1,895,834
-
MMBtu
$(-5,743,611.0)
TOTAL IMPLEMENTED $374,463 $94,334 $147,879
3,696,954
kWh
$61,928
-
kW-mo/yr
$164,656
-
MMBtu
-
Yearly Savings* Imp'd Cost* Electricity Usage Savings Electricity Demand Savings Natural Gas Savings Personnel Changes Savings
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs