| Assessment Year | 2011 |
|---|---|
| Principal Product | Carpet Textiles |
| NAICS | 313110: Fiber, Yarn, and Thread Mills |
| SIC | 2281: Yarn Spinning Mills |
| Sales Range | $10 M to 50M |
| # of Employees | 133 |
| Plant Area |
185,000
ft2
|
| Annual Production | 26,145,471
lb
|
| Production Hrs. Annual | 8,568
hrs
|
| Location (State) | Alabama |
Facility Energy Cost and Usage
| Source | Yearly Cost | Usage | Unit Cost | |
|---|---|---|---|---|
| Electricity Usage | $1,303,483 | 25,720,992 |
kWh
|
$0.051 |
| Electricity Demand | $220,104 | 48,247 |
kW-mo/yr
|
$4.56 |
| Electricity Fees | $49,265 | - |
|
- |
| Natural Gas | $377,876 | 65,696 |
MMBtu
|
$5.75 |
| TOTAL YEARLY COSTS | - | |||
| RECOMMENDED SAVINGS* | $318,858 |
See individual recommendations below
*Non-energy impacts included in savings.
|
||
| IMPLEMENTED SAVINGS* | $186,454 | |||
Recommendations
| # | Description | Yearly Savings* | Imp'd Cost* | Status | Electricity Usage Savings | Electricity Demand Savings | Electricity Fees Savings | Natural Gas Savings |
|---|---|---|---|---|---|---|---|---|
| 01 | 2.7142: Utilize higher efficiency lamps and/or ballasts | $21,215 | $62,771 |
$18,538
365,778
kWh
|
$2,336
-
kW-mo/yr
|
$341 | - | |
| 02 | 2.7135: Install occupancy sensors | $2,224 | $4,767 |
$2,188
43,171
kWh
|
- | $36 | - | |
| 03 | 2.4224: Upgrade controls on compressors | $22,864 | $30,000 |
$19,987
394,382
kWh
|
$2,517
-
kW-mo/yr
|
$360 | - | |
| 04 | 2.4231: Reduce the pressure of compressed air to the minimum required | $6,677 | $640 |
$6,572
129,675
kWh
|
- | $105 | - | |
| 05 | 2.2614: Use cooling tower or economizer to replace chiller cooling | $22,848 | $11,400 |
$22,481
443,612
kWh
|
- | $367 | - | |
| 06 | 2.4146: Use adjustable frequency drive or multiple speed motors on existing system | $98,887 | $13,568 |
$97,298
1,919,893
kWh
|
- | $1,589 | - | |
| 07 | 2.4146: Use adjustable frequency drive or multiple speed motors on existing system | $100,439 | $14,349 |
$98,825
1,950,006
kWh
|
- | $1,614 | - | |
| 08 | 2.2425: Use flue gases to heat process or service water | $26,728 | $64,000 | - | - | $429 |
$26,299
-
MMBtu
|
|
| 09 | 2.2136: Install / repair insulation on steam lines | $3,013 | $1,266 | - | - | - |
$3,013
-
MMBtu
|
|
| 10 | 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves | $13,963 | $3,900 |
$12,403
244,736
kWh
|
$1,560
-
kW-mo/yr
|
- | - | |
| TOTAL RECOMMENDED | $318,858 | $206,661 |
$278,292
5,491,253
kWh
|
$6,413
-
kW-mo/yr
|
$4,841 |
$29,312
-
MMBtu
|
||
| TOTAL IMPLEMENTED | $186,454 | $122,279 |
$177,279
3,498,076
kWh
|
$6,413
-
kW-mo/yr
|
$2,762 | - | ||
| Yearly Savings* | Imp'd Cost* | Electricity Usage Savings | Electricity Demand Savings | Electricity Fees Savings | Natural Gas Savings | |||
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs