ITAC Assessment: UA0064
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ITAC Assessment: UA0064
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Assessment Year 2011
Principal Product Coil and Steel Plate
NAICS 331110: Iron and Steel Mills and Ferroalloy Manufacturing
SIC 3312: Steel Works, Blast Furnaces (Including Coke Ovens), and Rolling Mills
Sales Range greater than $500
M
# of Employees 400
Plant Area 600,000
ft2
Annual Production 1,200,000
ton
Production Hrs. Annual 8,760
hrs
Location (State) Alabama

Facility Energy Cost and Usage

Source Yearly Cost Usage
Electricity Usage $14,400,000 240,000,000
kWh
TOTAL YEARLY COSTS -
RECOMMENDED SAVINGS* $146,443 *Non-energy impacts included in savings.
IMPLEMENTED SAVINGS* $41,344

Recommendations

# Description Yearly Savings* Imp'd Cost* Status Electricity Usage Savings
01 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves $35,684 $5,000 $35,684
594,733
kWh
02 2.4225: Install common header on compressors $52,970 $54,000 $52,970
882,841
kWh
03 2.4231: Reduce the pressure of compressed air to the minimum required $5,660 $800 $5,660
94,331
kWh
04 2.4235: Remove or close off unneeded compressed air lines $52,129 $12,420 $52,129
868,819
kWh
TOTAL RECOMMENDED $146,443 $72,220 $146,443
2,440,724
kWh
TOTAL IMPLEMENTED $41,344 $5,800 $41,344
689,064
kWh
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs