ITAC Assessment: UA0054
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ITAC Assessment: UA0054
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Assessment Year 2010
Principal Product forklift component assemblies
NAICS 333924: Industrial Truck, Tractor, Trailer, and Stacker Machinery Manufacturing
SIC 3537: Industrial Trucks, Tractors, Trailers, and Stackers
Sales Range $50
M
to 100
M
# of Employees 300
Plant Area 300,000
ft2
Annual Production 135,000
pieces
Production Hrs. Annual 8,760
hrs
Location (State) Alabama

Facility Energy Cost and Usage

Source Yearly Cost Usage
Electricity Usage $1,419,389 23,076,000
kWh
Electricity Demand $200,362 48,813
kW-mo/yr
Electricity Fees $24,000 -
Natural Gas $954,251 38,404
MMBtu
TOTAL YEARLY COSTS -
RECOMMENDED SAVINGS* $203,508 *Non-energy impacts included in savings.
IMPLEMENTED SAVINGS* $15,382

Recommendations

# Description Yearly Savings* Imp'd Cost* Status Electricity Usage Savings Electricity Demand Savings Natural Gas Savings
01 2.4231: Reduce the pressure of compressed air to the minimum required $31,442 $1,000 $25,860
420,415
kWh
$5,582
-
kW-mo/yr
-
02 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves $11,010 $7,000 $10,343
168,155
kWh
$667
-
kW-mo/yr
-
03 2.7142: Utilize higher efficiency lamps and/or ballasts $86,265 $71,625 $79,040
1,284,987
kWh
$7,225
-
kW-mo/yr
-
04 2.7134: Use photocell controls $2,443 $1,893 $2,443
39,712
kWh
- -
05 2.2614: Use cooling tower or economizer to replace chiller cooling $42,638 $40,400 $40,678
656,104
kWh
$1,960
-
kW-mo/yr
-
06 2.2523: Reduce infiltration to refrigerated areas; isolate hot equipment from refrigerated areas $25,338 $6,850 $21,472
346,332
kWh
$3,866
-
kW-mo/yr
-
07 2.7261: Install timers and/or thermostats $4,372 $3,230 $2,506
40,416
kWh
- $1,866
-
MMBtu
TOTAL RECOMMENDED $203,508 $131,998 $182,342
2,956,121
kWh
$19,300
-
kW-mo/yr
$1,866
-
MMBtu
TOTAL IMPLEMENTED $15,382 $10,230 $12,849
208,571
kWh
$667
-
kW-mo/yr
$1,866
-
MMBtu
Yearly Savings* Imp'd Cost* Electricity Usage Savings Electricity Demand Savings Natural Gas Savings
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs