ITAC Assessment: UA0052
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ITAC Assessment: UA0052
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Assessment Year 2010
Principal Product Metal Fabrication
NAICS 332322: Sheet Metal Work Manufacturing
SIC 3444: Sheet Metal Work
Sales Range $10
M
to 50
M
# of Employees 165
Plant Area 191,000
ft2
Annual Production 5,000,000
lb
Production Hrs. Annual 5,610
hrs
Location (State) Alabama

Facility Energy Cost and Usage

Source Yearly Cost Usage
Electricity Usage $317,622 5,285,782
kWh
Electricity Demand $221,533 17,512
kW-mo/yr
Natural Gas $132,809 9,143
MMBtu
TOTAL YEARLY COSTS -
RECOMMENDED SAVINGS* $43,311 *Non-energy impacts included in savings.
IMPLEMENTED SAVINGS* $19,208

Recommendations

# Description Yearly Savings* Imp'd Cost* Status Electricity Usage Savings Electricity Demand Savings Natural Gas Savings
01 2.7142: Utilize higher efficiency lamps and/or ballasts $9,025 $10,875 $5,647
93,966
kWh
$3,378
-
kW-mo/yr
-
02 2.7135: Install occupancy sensors $852 $470 $852
14,184
kWh
- -
03 2.7135: Install occupancy sensors $168 $97 $168
2,788
kWh
- -
04 2.4231: Reduce the pressure of compressed air to the minimum required $6,369 $640 $4,016
66,828
kWh
$2,353
-
kW-mo/yr
-
05 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves $10,183 $1,500 $7,032
117,000
kWh
$3,151
-
kW-mo/yr
-
06 2.7231: Use radiant heater for spot heating $2,198 $5,028 - - $2,198
-
MMBtu
07 2.7261: Install timers and/or thermostats $3,116 $850 $3,116
51,852
kWh
- -
08 4.652: Replace existing equipment with more suitable substitutes $11,400 $10,000 $7,984
132,839
kWh
$3,416
-
kW-mo/yr
-
TOTAL RECOMMENDED $43,311 $29,460 $28,815
479,457
kWh
$12,298
-
kW-mo/yr
$2,198
-
MMBtu
TOTAL IMPLEMENTED $19,208 $12,375 $12,679
210,966
kWh
$6,529
-
kW-mo/yr
-
Yearly Savings* Imp'd Cost* Electricity Usage Savings Electricity Demand Savings Natural Gas Savings
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs