ITAC Assessment: UA0042
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ITAC Assessment: UA0042
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Assessment Year 2010
Principal Product Automotive Components
NAICS 336370: Motor Vehicle Metal Stamping
SIC 3465: Automotive Stampings
Sales Range $100
M
to 500
M
# of Employees 540
Plant Area 651,000
ft2
Annual Production 200,000
pieces
Production Hrs. Annual 2,660
hrs
Location (State) Alabama

Facility Energy Cost and Usage

Source Yearly Cost Usage
Electricity Usage $1,558,971 18,514,877
kWh
Natural Gas $40,878 2,692
MMBtu
TOTAL YEARLY COSTS -
RECOMMENDED SAVINGS* $317,142 *Non-energy impacts included in savings.
IMPLEMENTED SAVINGS* $48,641

Recommendations

# Description Yearly Savings* Imp'd Cost* Status Electricity Usage Savings
01 2.7313: Recycle air for heating, ventilation and air conditioning $107,000 - $107,000
1,609,000
kWh
02 2.7229: Air condition only space necessary $27,615 $76,409 $27,615
407,247
kWh
03 2.4231: Reduce the pressure of compressed air to the minimum required $2,894 - $2,894
796,000
kWh
04 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves $16,865 $5,500 $16,865
253,477
kWh
05 2.6218: Turn off equipment when not in use $19,160 - $19,160
288,120
kWh
06 2.6231: Utilize controls to operate equipment only when needed $5,258 $1,230 $5,258
79,073
kWh
07 2.4323: Use optimum size and capacity equipment $1,124 $8,640 $1,124
16,908
kWh
08 2.7142: Utilize higher efficiency lamps and/or ballasts $21,529 $39,184 $21,529
323,994
kWh
09 2.7142: Utilize higher efficiency lamps and/or ballasts $108,339 $300,727 $108,339
1,838,019
kWh
10 2.7134: Use photocell controls $7,358 $502 $7,358
110,729
kWh
TOTAL RECOMMENDED $317,142 $432,192 $317,142
5,722,567
kWh
TOTAL IMPLEMENTED $48,641 $7,232 $48,641
731,399
kWh
Yearly Savings* Imp'd Cost* Electricity Usage Savings
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs