ITAC Assessment: UA0041
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ITAC Assessment: UA0041
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Assessment Year 2010
Principal Product Parts for military tracked vehicles
NAICS 336992: Military Armored Vehicle, Tank, and Tank Component Manufacturing
SIC 3711: Motor Vehicles and Passenger Car Bodies
Sales Range $50
M
to 100
M
# of Employees 350
Plant Area 280,000
ft2
Annual Production 485,000
pieces
Production Hrs. Annual 6,000
hrs
Location (State) Alabama

Facility Energy Cost and Usage

Source Yearly Cost Usage
Electricity Usage $1,759,622 24,541,634
kWh
Electricity Fees $(-36,372.0) -
Natural Gas $951,340 84,235
MMBtu
TOTAL YEARLY COSTS -
RECOMMENDED SAVINGS* $400,890 *Non-energy impacts included in savings.
IMPLEMENTED SAVINGS* $360,880

Recommendations

# Description Yearly Savings* Imp'd Cost* Status Electricity Usage Savings Natural Gas Savings
01 2.7142: Utilize higher efficiency lamps and/or ballasts $55,100 $119,700 $55,100
784,685
kWh
-
02 2.7135: Install occupancy sensors $2,630 $380 $2,630
37,465
kWh
-
03 2.1135: Repair furnaces and oven doors so that they seal efficiently $5,320 $2,520 - $5,320
-
MMBtu
04 2.4323: Use optimum size and capacity equipment $216,130 - - $216,130
-
MMBtu
05 2.1113: Reduce combustion air flow to optimum $76,495 - - $76,495
-
MMBtu
06 2.2425: Use flue gases to heat process or service water $21,020 $19,015 - $21,020
-
MMBtu
07 2.2511: Insulate bare equipment $1,020 $2,450 - $1,020
-
MMBtu
08 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves $1,050 $2 $1,050
14,890
kWh
-
09 2.4231: Reduce the pressure of compressed air to the minimum required $13,310 $22,000 $13,310
189,570
kWh
-
10 2.4111: Utilize energy-efficient belts and other improved mechanisms $3,050 $7 $3,050
43,470
kWh
-
11 2.7261: Install timers and/or thermostats $5,765 $675 $5,765
88,935
kWh
-
TOTAL RECOMMENDED $400,890 $166,748 $80,905
1,159,015
kWh
$319,985
-
MMBtu
TOTAL IMPLEMENTED $360,880 $125,347 $61,915
888,510
kWh
$298,965
-
MMBtu
Yearly Savings* Imp'd Cost* Electricity Usage Savings Natural Gas Savings
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs