| Assessment Year | 2003 |
|---|---|
| Principal Product | canned juice |
| NAICS | 311411: Frozen Fruit, Juice, and Vegetable Manufacturing |
| SIC | 2037: Frozen Fruits, Fruit Juices, and Vegetables |
| Sales Range | $10 M to 50M |
| # of Employees | 70 |
| Plant Area |
64,000
ft2
|
| Annual Production | 4,000,000
pieces
|
| Production Hrs. Annual | 4,125
hrs
|
| Location (State) | California |
Facility Energy Cost and Usage
| Source | Yearly Cost | Usage | Unit Cost | |
|---|---|---|---|---|
| Electricity Usage | $302,645 | 2,521,742 |
kWh
|
$0.12 |
| Electricity Demand | $90,426 | 6,576 |
kW-mo/yr
|
$13.75 |
| Electricity Fees | $20,817 | - |
|
- |
| Natural Gas | $31,592 | 6,246 |
MMBtu
|
$5.06 |
| TOTAL YEARLY COSTS | - | |||
| RECOMMENDED SAVINGS* | $306,442 |
See individual recommendations below
*Non-energy impacts included in savings.
|
||
| IMPLEMENTED SAVINGS* | $35,209 | |||
Recommendations
| # | Description | Yearly Savings* | Imp'd Cost* | Status | Electricity Usage Savings | Electricity Demand Savings | Natural Gas Savings | Personnel Changes Savings | Administrative Changes Savings | Primary Product Savings | Increase in Production Savings |
|---|---|---|---|---|---|---|---|---|---|---|---|
| 01 | 2.7144: Install spectral reflectors / delamp | $16,417 | $270 |
$13,250
113,928
kWh
|
$3,167
-
kW-mo/yr
|
- | - | - | - | - | |
| 02 | 2.7142: Utilize higher efficiency lamps and/or ballasts | $606 | $900 |
$521
4,481
kWh
|
$85
-
kW-mo/yr
|
- | - | - | - | - | |
| 03 | 2.4133: Use most efficient type of electric motors | $3,032 | $342 |
$2,251
19,349
kWh
|
$781
-
kW-mo/yr
|
- | - | - | - | - | |
| 04 | 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves | $5,993 | $350 |
$5,589
48,066
kWh
|
$911
-
kW-mo/yr
|
- | $(-507.0) | - | - | - | |
| 05 | 2.4239: Eliminate or reduce compressed air usage | $3,400 | $280 |
$2,523
21,698
kWh
|
$877
-
kW-mo/yr
|
- | - | - | - | - | |
| 06 | 2.1232: Keep boiler tubes clean | $552 | $1,000 | - | - |
$552
-
MMBtu
|
- | - | - | - | |
| 07 | 2.4226: Use / purchase optimum sized compressor | $2,896 | $2,669 |
$2,896
32,413
kWh
|
- | - | - | - | - | - | |
| 08 | 2.7142: Utilize higher efficiency lamps and/or ballasts | $937 | $2,580 |
$700
5,243
kWh
|
$237
-
kW-mo/yr
|
- | - | - | - | - | |
| 09 | 4.625: Develop standard operating procedures | $19,825 | $6,026 | - | - | - | - | - | - | $19,825 | |
| 10 | 4.321: Optimize production lot sizes and inventories | $5,943 | $1,000 | - | - | - | - | $5,943 | - | - | |
| 11 | 4.431: Train operators for maximum operating efficiency | $57,825 | $12,920 | - | - | - | $57,825 | - | - | - | |
| 12 | 4.131: Modify process to reduce material use/cost | $25,000 | $15,404 | - | - | - | - | - | $25,000 | - | |
| 13 | 4.441: Install automatic packing equipment | $62,400 | $100,000 | - | - | - | $62,400 | - | - | - | |
| 14 | 4.221: Use only amount of packaging material necessary | $101,616 | $150,000 |
$(-28,784.0)
(-247,500)
kWh
|
$(-10,008.0)
-
kW-mo/yr
|
- | - | $140,408 | - | - | |
| TOTAL RECOMMENDED | $306,442 | $293,741 |
$(-1,054.0)
(-2,322)
kWh
|
$(-3,950.0)
-
kW-mo/yr
|
$552
-
MMBtu
|
$119,718 | $146,351 | $25,000 | $19,825 | ||
| TOTAL IMPLEMENTED | $35,209 | $11,045 |
$8,485
80,479
kWh
|
$911
-
kW-mo/yr
|
$552
-
MMBtu
|
$(-507.0) | $5,943 | - | $19,825 | ||
| Yearly Savings* | Imp'd Cost* | Electricity Usage Savings | Electricity Demand Savings | Natural Gas Savings | Personnel Changes Savings | Administrative Changes Savings | Primary Product Savings | Increase in Production Savings | |||
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs