ITAC Assessment: UA0039
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ITAC Assessment: UA0039
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Assessment Year 2009
Principal Product Rubber Hoses
NAICS 326220: Rubber and Plastics Hoses and Belting Manufacturing
SIC 3052: Rubber and Plastics Hose and Belting
Sales Range $10
M
to 50
M
# of Employees 113
Plant Area 100,000
ft2
Annual Production 6,000
thousand feet
Production Hrs. Annual 8,568
hrs
Location (State) Alabama

Facility Energy Cost and Usage

Source Yearly Cost Usage
Electricity Usage $185,745 3,310,000
kWh
Electricity Demand $89,820 6,260
kW-mo/yr
Natural Gas $691,536 60,913
MMBtu
TOTAL YEARLY COSTS -
RECOMMENDED SAVINGS* $162,802 *Non-energy impacts included in savings.
IMPLEMENTED SAVINGS* $12,020

Recommendations

# Description Yearly Savings* Imp'd Cost* Status Electricity Usage Savings Electricity Demand Savings Natural Gas Savings
01 2.4231: Reduce the pressure of compressed air to the minimum required $4,022 - $2,803
52,604
kWh
$1,219
-
kW-mo/yr
-
02 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves $7,998 $1,500 $4,751
89,162
kWh
$3,247
-
kW-mo/yr
-
03 2.4133: Use most efficient type of electric motors $362 $1,534 $257
4,816
kWh
$105
-
kW-mo/yr
-
04 2.7261: Install timers and/or thermostats $4,828 $170 $1,786
33,521
kWh
- $3,042
-
MMBtu
05 2.2136: Install / repair insulation on steam lines $68,100 $11,400 - - $68,100
-
MMBtu
06 2.2136: Install / repair insulation on steam lines $8,365 $1,219 - - $8,365
-
MMBtu
07 2.2135: Repair and eliminate steam leaks $46,967 $1,450 - - $46,967
-
MMBtu
08 2.2425: Use flue gases to heat process or service water $22,160 $33,000 - - $22,160
-
MMBtu
TOTAL RECOMMENDED $162,802 $50,273 $9,597
180,103
kWh
$4,571
-
kW-mo/yr
$148,634
-
MMBtu
TOTAL IMPLEMENTED $12,020 $1,500 $7,554
141,766
kWh
$4,466
-
kW-mo/yr
-
Yearly Savings* Imp'd Cost* Electricity Usage Savings Electricity Demand Savings Natural Gas Savings
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs