ITAC Assessment: UA0038
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ITAC Assessment: UA0038
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Assessment Year 2009
Principal Product Wood Flooring
NAICS 321918: Other Millwork (including Flooring)
SIC 2426: Hardwood Dimension and Flooring Mills
Sales Range $10
M
to 50
M
# of Employees 108
Plant Area 200,000
ft2
Annual Production 26,000
thousand feet
Production Hrs. Annual 7,200
hrs
Location (State) Alabama

Facility Energy Cost and Usage

Source Yearly Cost Usage
Electricity Usage $822,225 14,117,478
kWh
Electricity Demand $169,288 38,994
kW-mo/yr
Wood $142,563 121,712
MMBtu
TOTAL YEARLY COSTS -
RECOMMENDED SAVINGS* $61,536 *Non-energy impacts included in savings.
IMPLEMENTED SAVINGS* $24,985

Recommendations

# Description Yearly Savings* Imp'd Cost* Status Electricity Usage Savings Electricity Demand Savings Wood Savings
01 2.4231: Reduce the pressure of compressed air to the minimum required $12,118 - $10,252
198,851
kWh
$1,866
-
kW-mo/yr
-
02 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves $9,713 $3,000 $8,313
161,220
kWh
$1,400
-
kW-mo/yr
-
03 2.4239: Eliminate or reduce compressed air usage $263 - $263
5,091
kWh
- -
04 2.7142: Utilize higher efficiency lamps and/or ballasts $27,302 $58,596 $23,384
453,474
kWh
$3,918
-
kW-mo/yr
-
05 2.7134: Use photocell controls $1,324 $1,394 $1,324
25,674
kWh
- -
06 2.1243: Use heat from boiler blowdown to preheat boiler feed water $1,493 $6,000 - - $1,493
-
MMBtu
07 2.4133: Use most efficient type of electric motors $458 $1,858 $398
7,711
kWh
$60
-
kW-mo/yr
-
08 2.7261: Install timers and/or thermostats $1,109 $850 $1,109
21,516
kWh
- -
09 2.2414: Use waste heat from hot flue gases to preheat $5,636 $17,820 - - $5,636
-
MMBtu
10 2.2136: Install / repair insulation on steam lines $1,021 $1,018 - - $1,021
-
MMBtu
11 2.2136: Install / repair insulation on steam lines $1,099 $1,031 - - $1,099
-
MMBtu
TOTAL RECOMMENDED $61,536 $91,567 $45,043
873,537
kWh
$7,244
-
kW-mo/yr
$9,249
-
MMBtu
TOTAL IMPLEMENTED $24,985 $7,102 $21,659
420,063
kWh
$3,326
-
kW-mo/yr
-
Yearly Savings* Imp'd Cost* Electricity Usage Savings Electricity Demand Savings Wood Savings
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs