| Assessment Year | 2009 |
|---|---|
| Principal Product | corrugated cardboard and boxes |
| NAICS | 322211: Corrugated and Solid Fiber Box Manufacturing |
| SIC | 2652: Setup Paperboard Boxes |
| Sales Range | $100 M to 500M |
| # of Employees | 272 |
| Plant Area |
350,000
ft2
|
| Annual Production | 2,700,000
units
|
| Production Hrs. Annual | 6,240
hrs
|
| Location (State) | Alabama |
Facility Energy Cost and Usage
| Source | Yearly Cost | Usage | Unit Cost | |
|---|---|---|---|---|
| Electricity Usage | $694,286 | 8,427,128 |
kWh
|
$0.082 |
| Natural Gas | $994,543 | 78,851 |
MMBtu
|
$12.61 |
| TOTAL YEARLY COSTS | - | |||
| RECOMMENDED SAVINGS* | $265,758 |
See individual recommendations below
*Non-energy impacts included in savings.
|
||
| IMPLEMENTED SAVINGS* | $187,557 | |||
Recommendations
| # | Description | Yearly Savings* | Imp'd Cost* | Status | Electricity Usage Savings | Natural Gas Savings |
|---|---|---|---|---|---|---|
| 01 | 2.7135: Install occupancy sensors | $1,040 | $401 |
$1,040
12,629
kWh
|
- | |
| 02 | 2.7142: Utilize higher efficiency lamps and/or ballasts | $52,438 | $71,638 |
$52,438
636,470
kWh
|
- | |
| 03 | 2.2135: Repair and eliminate steam leaks | $60,900 | $1,744 | - |
$60,900
-
MMBtu
|
|
| 04 | 2.2136: Install / repair insulation on steam lines | $25,667 | $3,523 | - |
$25,667
-
MMBtu
|
|
| 05 | 2.4231: Reduce the pressure of compressed air to the minimum required | $14,336 | - |
$14,336
174,007
kWh
|
- | |
| 06 | 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves | $9,571 | $2,500 |
$9,571
116,170
kWh
|
- | |
| 07 | 4.652: Replace existing equipment with more suitable substitutes | $17,492 | $25,930 |
$17,492
163,860
kWh
|
- | |
| 08 | 2.2414: Use waste heat from hot flue gases to preheat | $58,174 | $32,445 | - |
$58,174
-
MMBtu
|
|
| 09 | 2.2437: Recover waste heat from equipment | $1,938 | $6,000 | - |
$1,938
-
MMBtu
|
|
| 10 | 2.6214: Shut off pilots in standby equipment | $836 | - | - |
$836
-
MMBtu
|
|
| 11 | 2.7231: Use radiant heater for spot heating | $7,231 | $16,448 | - |
$7,231
-
MMBtu
|
|
| 12 | 2.7261: Install timers and/or thermostats | $16,135 | $1,700 |
$16,135
195,838
kWh
|
- | |
| TOTAL RECOMMENDED | $265,758 | $162,329 |
$111,012
1,298,974
kWh
|
$154,746
-
MMBtu
|
||
| TOTAL IMPLEMENTED | $187,557 | $47,912 |
$40,042
486,015
kWh
|
$147,515
-
MMBtu
|
||
| Yearly Savings* | Imp'd Cost* | Electricity Usage Savings | Natural Gas Savings | |||
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs