ITAC Assessment: UA0031
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ITAC Assessment: UA0031
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Assessment Year 2009
Principal Product Fabricated Pipe and Pipe Fittings
NAICS 332996: Fabricated Pipe and Pipe Fitting Manufacturing
SIC 3499: Fabricated Metal Products, Not Elsewhere Classified
Sales Range less than $500
k
# of Employees 120
Plant Area 320,000
ft2
Annual Production 1
units
Production Hrs. Annual 2,750
hrs
Location (State) Alabama

Facility Energy Cost and Usage

Source Yearly Cost Usage
Electricity Usage $261,857 3,511,498
kWh
Natural Gas $16,311 997
MMBtu
TOTAL YEARLY COSTS -
RECOMMENDED SAVINGS* $27,107 *Non-energy impacts included in savings.
IMPLEMENTED SAVINGS* $15,116

Recommendations

# Description Yearly Savings* Imp'd Cost* Status Electricity Usage Savings
01 2.7142: Utilize higher efficiency lamps and/or ballasts $9,812 $41,878 $9,812
131,580
kWh
02 2.7134: Use photocell controls $3,768 $1,894 $3,768
59,792
kWh
03 2.7261: Install timers and/or thermostats $2,044 $510 $2,044
27,403
kWh
04 2.4231: Reduce the pressure of compressed air to the minimum required $2,868 - $2,868
38,465
kWh
05 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves $2,910 $1,500 $2,910
39,030
kWh
06 2.4224: Upgrade controls on compressors $1,573 $300 $1,573
21,096
kWh
07 2.2437: Recover waste heat from equipment $3,782 $1,385 $3,782
50,721
kWh
08 2.2511: Insulate bare equipment $350 $610 $350
4,196
kWh
TOTAL RECOMMENDED $27,107 $48,077 $27,107
372,283
kWh
TOTAL IMPLEMENTED $15,116 $44,498 $15,116
202,209
kWh
Yearly Savings* Imp'd Cost* Electricity Usage Savings
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs