ITAC Assessment: UA0029
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ITAC Assessment: UA0029
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Assessment Year 2009
Principal Product Metal Stampings
NAICS 332119: Metal Crown, Closure, and Other Metal Stamping (except Automotive)
SIC 3469: Metal Stampings, Not Elsewhere Classified
Sales Range $10
M
to 50
M
# of Employees 158
Plant Area 140,000
ft2
Annual Production 34,000,000
pieces
Production Hrs. Annual 4,000
hrs
Location (State) Alabama

Facility Energy Cost and Usage

Source Yearly Cost Usage
Electricity Usage $216,262 3,215,101
kWh
Natural Gas $99,245 6,656
MMBtu
TOTAL YEARLY COSTS -
RECOMMENDED SAVINGS* $31,461 *Non-energy impacts included in savings.
IMPLEMENTED SAVINGS* $14,016

Recommendations

# Description Yearly Savings* Imp'd Cost* Status Electricity Usage Savings Electricity Demand Savings Natural Gas Savings
01 2.7134: Use photocell controls $41 $109 $41
866
kWh
- -
02 2.7261: Install timers and/or thermostats $650 $1,416 $650
13,170
kWh
- -
03 2.7142: Utilize higher efficiency lamps and/or ballasts $2,785 $14,634 $2,785
58,661
kWh
- -
04 2.2437: Recover waste heat from equipment $6,679 $2,900 - - $6,679
-
MMBtu
05 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves $3,613 $1,500 $2,937
61,875
kWh
$676
-
kW-mo/yr
-
06 2.4231: Reduce the pressure of compressed air to the minimum required $6,679 - $5,093
107,314
kWh
$1,586
-
kW-mo/yr
-
07 2.7142: Utilize higher efficiency lamps and/or ballasts $3,902 $17,383 $3,902
281
kWh
- -
08 2.1113: Reduce combustion air flow to optimum $7,112 $109 - - $7,112
-
MMBtu
TOTAL RECOMMENDED $31,461 $38,051 $15,408
242,167
kWh
$2,262
-
kW-mo/yr
$13,791
-
MMBtu
TOTAL IMPLEMENTED $14,016 $33,433 $12,430
179,426
kWh
$1,586
-
kW-mo/yr
-
Yearly Savings* Imp'd Cost* Electricity Usage Savings Electricity Demand Savings Natural Gas Savings
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs