ITAC Assessment: UA0021
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ITAC Assessment: UA0021
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Assessment Year 2008
Principal Product Hot-packed juices
NAICS 312111: Soft Drink Manufacturing
SIC 2086: Bottled and Canned Soft Drinks and Carbonated Waters
Sales Range $5
M
to 10
M
# of Employees 110
Plant Area 200,000
ft2
Annual Production 4,500,000
units
Production Hrs. Annual 7,488
hrs
Location (State) Alabama

Facility Energy Cost and Usage

Source Yearly Cost Usage
Electricity Usage $385,995 7,380,900
kWh
Electricity Demand $83,977 17,537
kW-mo/yr
Electricity Fees $37,266 -
Natural Gas $519,508 46,806
MMBtu
TOTAL YEARLY COSTS -
RECOMMENDED SAVINGS* $90,333 *Non-energy impacts included in savings.
IMPLEMENTED SAVINGS* $19,936

Recommendations

# Description Yearly Savings* Imp'd Cost* Status Electricity Usage Savings Electricity Demand Savings Natural Gas Savings
01 2.4224: Upgrade controls on compressors $12,169 $6,000 $12,169
251,689
kWh
- -
02 2.4239: Eliminate or reduce compressed air usage $2,811 $2,000 $2,609
53,964
kWh
$202
-
kW-mo/yr
-
03 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves $2,288 $3,000 $2,288
47,332
kWh
- -
04 2.4231: Reduce the pressure of compressed air to the minimum required $8,835 - $8,835
182,733
kWh
- -
05 2.2414: Use waste heat from hot flue gases to preheat $14,804 $8,000 - - $14,804
-
MMBtu
06 2.2136: Install / repair insulation on steam lines $4,292 $2,550 - - $4,292
-
MMBtu
07 2.2135: Repair and eliminate steam leaks $6,002 $986 - - $6,002
-
MMBtu
08 2.7135: Install occupancy sensors $278 $271 $278
4,810
kWh
- -
09 2.7142: Utilize higher efficiency lamps and/or ballasts $21,436 $49,534 $18,500
382,641
kWh
$2,936
-
kW-mo/yr
-
10 2.7142: Utilize higher efficiency lamps and/or ballasts $2,186 $1,050 $1,884
38,971
kWh
$302
-
kW-mo/yr
-
11 2.7142: Utilize higher efficiency lamps and/or ballasts $13,899 $37,307 $11,993
248,051
kWh
$1,906
-
kW-mo/yr
-
12 2.7142: Utilize higher efficiency lamps and/or ballasts $1,333 $4,911 $1,151
23,827
kWh
$182
-
kW-mo/yr
-
TOTAL RECOMMENDED $90,333 $115,609 $59,707
1,234,018
kWh
$5,528
-
kW-mo/yr
$25,098
-
MMBtu
TOTAL IMPLEMENTED $19,936 $5,986 $13,732
284,029
kWh
$202
-
kW-mo/yr
$6,002
-
MMBtu
Yearly Savings* Imp'd Cost* Electricity Usage Savings Electricity Demand Savings Natural Gas Savings
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs