| Assessment Year | 2010 |
|---|---|
| Principal Product | Cardboard boxes |
| NAICS | 322211: Corrugated and Solid Fiber Box Manufacturing |
| SIC | 2653: Corrugated and Solid Fiber Boxes |
| Sales Range | $10 M to 50M |
| # of Employees | 110 |
| Plant Area |
285,000
ft2
|
| Annual Production | 240,000
thousand feet
|
| Production Hrs. Annual | 2,520
hrs
|
| Location (State) | Texas |
Facility Energy Cost and Usage
| Source | Yearly Cost | Usage | Unit Cost | |
|---|---|---|---|---|
| Electricity Usage | $339,777 | 3,649,389 |
kWh
|
$0.093 |
| Electricity Demand | $77,301 | 15,276 |
kW-mo/yr
|
$5.06 |
| Electricity Fees | $1,710 | - |
|
- |
| Natural Gas | $80,418 | 20,163 |
MMBtu
|
$3.99 |
| TOTAL YEARLY COSTS | - | |||
| RECOMMENDED SAVINGS* | $150,437 |
See individual recommendations below
*Non-energy impacts included in savings.
|
||
| IMPLEMENTED SAVINGS* | - | |||
Recommendations
| # | Description | Yearly Savings* | Imp'd Cost* | Status | Electricity Usage Savings | Electricity Demand Savings | Natural Gas Savings | Personnel Changes Savings | Administrative Changes Savings | Ancillary Material Cost Savings |
|---|---|---|---|---|---|---|---|---|---|---|
| 01 | 2.2414: Use waste heat from hot flue gases to preheat | $55,000 | $46,000 | - | - |
$55,000
-
MMBtu
|
- | - | - | |
| 02 | 3.5313: Increase amount of waste recovered for resale | $43,900 | - | - | - | - | - | - | $43,900 | |
| 03 | 2.3212: Optimize plant power factor | $22,400 | $54,380 | - |
$22,400
-
kW-mo/yr
|
- | - | - | - | |
| 04 | 2.1233: Analyze flue gas for proper air/fuel ratio | $6,780 | $500 | - | - |
$6,780
-
MMBtu
|
- | - | - | |
| 05 | 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves | $6,655 | $2,000 |
$5,175
57,900
kWh
|
$1,480
-
kW-mo/yr
|
- | - | - | - | |
| 06 | 2.7145: Install skylights | $4,820 | $13,100 |
$5,270
59,000
kWh
|
- | - | $(-450.0) | - | - | |
| 07 | 2.2113: Repair or replace steam traps | $2,920 | $1,845 | - | - |
$2,920
-
MMBtu
|
- | - | - | |
| 08 | 2.4133: Use most efficient type of electric motors | $2,340 | $9,176 |
$1,750
19,500
kWh
|
$590
-
kW-mo/yr
|
- | - | - | - | |
| 09 | 2.6212: Turn off equipment during breaks, reduce operating time | $2,330 | - |
$2,330
26,100
kWh
|
- | - | - | - | - | |
| 10 | 4.821: Pay bills on time to avoid late fees | $2,282 | - | - | - | - | - | $2,282 | - | |
| 11 | 2.6218: Turn off equipment when not in use | $1,010 | - |
$1,010
11,300
kWh
|
- | - | - | - | - | |
| TOTAL RECOMMENDED | $150,437 | $127,001 |
$15,535
173,800
kWh
|
$24,470
-
kW-mo/yr
|
$64,700
-
MMBtu
|
$(-450.0) | $2,282 | $43,900 | ||
| TOTAL IMPLEMENTED | - | - | - | - | - | - | - | - | ||
| Yearly Savings* | Imp'd Cost* | Electricity Usage Savings | Electricity Demand Savings | Natural Gas Savings | Personnel Changes Savings | Administrative Changes Savings | Ancillary Material Cost Savings | |||
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs