ITAC Assessment: UA0018
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ITAC Assessment: UA0018
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Assessment Year 2008
Principal Product breads
NAICS 311812: Commercial Bakeries
SIC 2051: Bread and Other Bakery Products, Except Cookies and Crackers
Sales Range $50
M
to 100
M
# of Employees 332
Plant Area 100,000
ft2
Annual Production 1
units
Production Hrs. Annual 8,760
hrs
Location (State) Alabama

Facility Energy Cost and Usage

Source Yearly Cost Usage
Electricity Usage $880,931 17,518,866
kWh
Electricity Demand $153,840 32,129
kW-mo/yr
Electricity Fees $23,532 -
Natural Gas $1,032,823 88,946
MMBtu
TOTAL YEARLY COSTS -
RECOMMENDED SAVINGS* $254,876 *Non-energy impacts included in savings.
IMPLEMENTED SAVINGS* $69,748

Recommendations

# Description Yearly Savings* Imp'd Cost* Status Electricity Usage Savings Electricity Demand Savings Electricity Fees Savings Natural Gas Savings
01 2.4224: Upgrade controls on compressors $28,103 $15,000 $28,103
494,689
kWh
- - -
02 2.4231: Reduce the pressure of compressed air to the minimum required $22,622 - $22,622
396,110
kWh
- - -
03 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves $13,686 $5,000 $13,686
241,113
kWh
- - -
04 2.2414: Use waste heat from hot flue gases to preheat $21,032 $15,500 - - - $21,032
-
MMBtu
05 2.2437: Recover waste heat from equipment $13,848 $6,050 - - - $13,848
-
MMBtu
06 2.2511: Insulate bare equipment $5,592 $840 - - - $5,592
-
MMBtu
07 2.1233: Analyze flue gas for proper air/fuel ratio $14,000 $1,000 - - - $14,000
-
MMBtu
08 2.7142: Utilize higher efficiency lamps and/or ballasts $33,582 $71,934 $28,581
568,374
kWh
$3,709
-
kW-mo/yr
$1,292 -
09 2.7142: Utilize higher efficiency lamps and/or ballasts $1,739 $10,237 $1,441
28,647
kWh
$231
-
kW-mo/yr
$67 -
10 2.1123: Install automatic stack damper $78,268 $3,900 - - - $78,268
-
MMBtu
11 2.2414: Use waste heat from hot flue gases to preheat $22,404 $30,900 - - - $22,404
-
MMBtu
TOTAL RECOMMENDED $254,876 $160,361 $94,433
1,728,933
kWh
$3,940
-
kW-mo/yr
$1,359 $155,144
-
MMBtu
TOTAL IMPLEMENTED $69,748 $12,890 $36,308
637,223
kWh
- - $33,440
-
MMBtu
Yearly Savings* Imp'd Cost* Electricity Usage Savings Electricity Demand Savings Electricity Fees Savings Natural Gas Savings
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs