| Assessment Year | 2008 |
|---|---|
| Principal Product | Insulation |
| NAICS | 327420: Gypsum Product Manufacturing |
| SIC | 3275: Gypsum Products |
| Sales Range | $10 M to 50M |
| # of Employees | 19 |
| Plant Area |
32,000
ft2
|
| Annual Production | 1,200,000
lb
|
| Production Hrs. Annual | 3,120
hrs
|
| Location (State) | Alabama |
Facility Energy Cost and Usage
| Source | Yearly Cost | Usage | Unit Cost | |
|---|---|---|---|---|
| Electricity Usage | $130,696 | 1,561,440 |
kWh
|
$0.084 |
| Electricity Demand | $27,824 | 5,870 |
kW-mo/yr
|
$4.74 |
| Natural Gas | $26,211 | 1,678 |
MMBtu
|
$15.62 |
| TOTAL YEARLY COSTS | - | |||
| RECOMMENDED SAVINGS* | $31,382 |
See individual recommendations below
*Non-energy impacts included in savings.
|
||
| IMPLEMENTED SAVINGS* | $13,280 | |||
Recommendations
| # | Description | Yearly Savings* | Imp'd Cost* | Status | Electricity Usage Savings | Electricity Demand Savings | Natural Gas Savings |
|---|---|---|---|---|---|---|---|
| 01 | 2.4231: Reduce the pressure of compressed air to the minimum required | $1,796 | - |
$1,796
21,457
kWh
|
- | - | |
| 02 | 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves | $8,143 | $1,040 |
$8,143
92,290
kWh
|
- | - | |
| 03 | 2.2437: Recover waste heat from equipment | $2,493 | $2,877 | - | - |
$2,493
-
MMBtu
|
|
| 04 | 2.3212: Optimize plant power factor | $5,800 | $14,850 | - |
$5,800
-
kW-mo/yr
|
- | |
| 05 | 2.7261: Install timers and/or thermostats | $1,454 | $591 |
$1,454
41,039
kWh
|
- | - | |
| 06 | 2.7142: Utilize higher efficiency lamps and/or ballasts | $3,934 | $13,520 |
$3,229
37,089
kWh
|
$705
-
kW-mo/yr
|
- | |
| 07 | 2.6214: Shut off pilots in standby equipment | $457 | $72 | - | - |
$457
-
MMBtu
|
|
| 08 | 2.7142: Utilize higher efficiency lamps and/or ballasts | $2,943 | $1,164 |
$2,943
35,128
kWh
|
- | - | |
| 09 | 2.7135: Install occupancy sensors | $2,288 | $770 |
$2,288
26,283
kWh
|
- | - | |
| 10 | 2.4111: Utilize energy-efficient belts and other improved mechanisms | $644 | $700 |
$531
6,105
kWh
|
$113
-
kW-mo/yr
|
- | |
| 11 | 2.7261: Install timers and/or thermostats | $1,430 | $952 | - | - |
$1,430
-
MMBtu
|
|
| TOTAL RECOMMENDED | $31,382 | $36,536 |
$20,384
259,391
kWh
|
$6,618
-
kW-mo/yr
|
$4,380
-
MMBtu
|
||
| TOTAL IMPLEMENTED | $13,280 | $2,655 |
$11,393
154,786
kWh
|
- |
$1,887
-
MMBtu
|
||
| Yearly Savings* | Imp'd Cost* | Electricity Usage Savings | Electricity Demand Savings | Natural Gas Savings | |||
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs