ITAC Assessment: UA0009
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ITAC Assessment: UA0009
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Assessment Year 2007
Principal Product Coated Metal Parts
NAICS 332812: Metal Coating, Engraving (except Jewelry and Silverware), and Allied Services to Manufacturers
SIC 3479: Coating, Engraving, and Allied Services, Not Elsewhere Classified
Sales Range $1
M
to 5
M
# of Employees 40
Plant Area 40,000
ft2
Annual Production 3,000,000
pieces
Production Hrs. Annual 2,500
hrs
Location (State) Alabama

Facility Energy Cost and Usage

Source Yearly Cost Usage
Electricity Usage $59,894 724,200
kWh
Electricity Demand $15,362 3,241
kW-mo/yr
Electricity Fees $766 -
Natural Gas $99,036 6,519
MMBtu
TOTAL YEARLY COSTS -
RECOMMENDED SAVINGS* $7,932 *Non-energy impacts included in savings.
IMPLEMENTED SAVINGS* $7,165

Recommendations

# Description Yearly Savings* Imp'd Cost* Status Electricity Usage Savings Electricity Demand Savings Natural Gas Savings
01 2.7142: Utilize higher efficiency lamps and/or ballasts $4,681 $16,061 $3,671
44,380
kWh
$1,010
-
kW-mo/yr
-
02 2.7124: Make a practice of turning off lights when not needed $588 - $588
7,113
kWh
- -
03 2.4111: Utilize energy-efficient belts and other improved mechanisms $234 $10 $229
234
kWh
$5
-
kW-mo/yr
-
04 2.7261: Install timers and/or thermostats $600 $236 $600
7,260
kWh
- -
05 2.4231: Reduce the pressure of compressed air to the minimum required $528 - $528
6,388
kWh
- -
06 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves $768 $525 $768
9,287
kWh
- -
07 2.2136: Install / repair insulation on steam lines $150 $73 - - $150
-
MMBtu
08 2.2136: Install / repair insulation on steam lines $324 $567 - - $324
-
MMBtu
09 2.2136: Install / repair insulation on steam lines $59 $45 - - $59
-
MMBtu
TOTAL RECOMMENDED $7,932 $17,517 $6,384
74,662
kWh
$1,015
-
kW-mo/yr
$533
-
MMBtu
TOTAL IMPLEMENTED $7,165 $16,822 $6,155
74,428
kWh
$1,010
-
kW-mo/yr
-
Yearly Savings* Imp'd Cost* Electricity Usage Savings Electricity Demand Savings Natural Gas Savings
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs