| Assessment Year | 2026 |
|---|---|
| Principal Product | Galvanizing Steel |
| NAICS | 332812: Metal Coating, Engraving (except Jewelry and Silverware), and Allied Services to Manufacturers |
| SIC | 3479: Coating, Engraving, and Allied Services, Not Elsewhere Classified |
| Sales Range | $10 M to 50M |
| # of Employees | 90 |
| Plant Area |
54,000
ft2
|
| Annual Production | 50,000,000
lb
|
| Production Hrs. Annual | 7,488
hrs
|
| Location (State) | Tennessee |
Facility Energy Cost and Usage
| Source | Yearly Cost | Usage | Unit Cost | ||
|---|---|---|---|---|---|
| Electricity Usage | $160,493 | 1,768,845 |
kWh
|
$0.091 | |
| Electricity Demand | $42,976 | 4,893 |
kW-mo/yr
|
$8.78 | |
| Electricity Fees | $10,083 | - |
|
- | |
| Natural Gas | $599,096 | 87,175 |
MMBtu
|
$6.87 | |
| Waste Disposal Costs | |||||
| Water Usage | $13,128 | 3,642 |
Tgal
|
$3.60 | |
| Water Disposal | $3,992 | 495 |
Tgal
|
$8.06 | |
| TOTAL YEARLY COSTS | $829,768 | ||||
| RECOMMENDED SAVINGS* | $612,267 |
See individual recommendations below
*Non-energy impacts included in savings.
|
|||
| IMPLEMENTED SAVINGS* | - | ||||
Recommendations
| # | Description | Yearly Savings* | Imp'd Cost* | Status | Electricity Usage Savings | Electricity Demand Savings | Electricity Fees Savings | Natural Gas Savings | One-time Revenue or Avoided Cost Savings |
|---|---|---|---|---|---|---|---|---|---|
| 01 | 2.8121: Apply for tax-free status for energy purchases | $7,030 | $70 | - | - | $7,030 | - | - | |
| 02 | 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves | $11,064 | $1,240 |
$10,923
120,388
kWh
|
$141
-
kW-mo/yr
|
- | - | - | |
| 03 | 2.4111: Utilize energy-efficient belts and other improved mechanisms | $1,960 | $300 |
$1,960
21,785
kWh
|
- | - | - | - | |
| 04 | 2.2511: Insulate bare equipment | $3,727 | $2,493 | - | - | - |
$3,727
-
MMBtu
|
- | |
| 05 | 2.1224: Replace boiler | $480,000 | $152,000 | - | - | - | - | $480,000 | |
| 06 | 2.2424: Use heat in flue gases to preheat products or materials | $71,592 | $80,000 | - | - | - |
$71,592
-
MMBtu
|
- | |
| 07 | 2.7135: Install occupancy sensors | $2,806 | $4,350 |
$2,806
30,925
kWh
|
- | - | - | - | |
| 08 | 2.3212: Optimize plant power factor | $3,128 | $9,435 | - | - | $3,128 | - | - | |
| 09 | 2.2414: Use waste heat from hot flue gases to preheat | $28,283 | $60,000 | - | - | - |
$28,283
-
MMBtu
|
- | |
| 10 | 2.4224: Upgrade controls on compressors | $2,152 | $5,000 |
$2,152
23,730
kWh
|
- | - | - | - | |
| 11 | 2.4224: Upgrade controls on compressors | $525 | $1,520 |
$525
5,829
kWh
|
- | - | - | - | |
| TOTAL RECOMMENDED | $612,267 | $316,408 |
$18,365
202,658
kWh
|
$141
-
kW-mo/yr
|
$10,158 |
$103,602
-
MMBtu
|
$480,000 | ||
| TOTAL IMPLEMENTED | - | - | - | - | - | - | - | ||
| Yearly Savings* | Imp'd Cost* | Electricity Usage Savings | Electricity Demand Savings | Electricity Fees Savings | Natural Gas Savings | One-time Revenue or Avoided Cost Savings | |||
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs